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Preface |
5 |
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Contents |
7 |
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1 Surface Quality and Finishing Technology |
11 |
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1.1 Introduction |
11 |
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1.2 Surface Quality of Part |
12 |
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1.2.1 Product Quality |
12 |
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1.2.2 Part Quality |
13 |
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1.2.3 Surface Quality of Part |
13 |
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1.3 Surface Finishing Technology |
23 |
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1.3.1 Connotation |
23 |
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1.3.2 Function and Characteristics |
24 |
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1.3.3 Classification |
25 |
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1.3.4 Finishing Effects |
30 |
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1.4 Evaluation of Surface Quality and Selection of Finishing Methods |
36 |
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1.4.1 Surface Quality Evaluation |
36 |
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1.4.2 Measurement of Evaluation Indexes |
57 |
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1.4.3 The Choice of Finishing Methods |
63 |
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1.5 Current Situation and Trend of Finishing Technologies |
69 |
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1.5.1 Brief History and Present Situation |
69 |
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1.5.2 Development Trends |
71 |
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References |
73 |
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2 Barrel Finishing Technology |
75 |
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2.1 Introduction |
75 |
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2.1.1 Connotation |
75 |
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2.1.2 Classification |
79 |
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2.1.3 Functional Characteristics and Application Scope |
79 |
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2.2 Rotary Barrel Finishing |
82 |
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2.2.1 Finishing Principle and Characteristics |
82 |
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2.2.2 Main Factors Affecting Finishing Effects |
83 |
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2.2.3 Equipment Types and Design |
84 |
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2.3 Vibratory Barrel Finishing |
85 |
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2.3.1 Finishing Principle and Characteristics |
85 |
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2.3.2 Main Factors Affecting Finishing Effects |
89 |
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2.3.3 Equipment Types and Design |
91 |
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2.4 Whirling Barrel Finishing |
98 |
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2.4.1 Finishing Principle and Characteristics |
98 |
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2.4.2 Main Factors Affecting Finishing Effects |
99 |
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2.4.3 Equipment Types and Design |
101 |
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2.5 Centrifugal Barrel Finishing |
104 |
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2.5.1 Finishing Principle and Characteristics |
104 |
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2.5.2 Main Factors Affecting Finishing Effects |
118 |
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2.5.3 Equipment Types and Design |
126 |
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2.6 Vertical Spindle Barrel Finishing |
130 |
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2.6.1 Finishing Principle and Characteristics |
130 |
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2.6.2 Main Factors Affecting Finishing Effects |
141 |
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2.6.3 Equipment Types and Design |
149 |
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2.7 Horizontal Spindle Barrel Finishing |
154 |
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2.7.1 Finishing Principle and Characteristics |
154 |
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2.7.2 Main Factors Affecting Finishing Effects |
164 |
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2.7.3 Equipment Types and Its Design |
174 |
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2.8 Finishing Medium |
178 |
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2.8.1 Abrasive Blocks |
180 |
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2.8.2 Liquid Medium |
196 |
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2.9 Mass Finishing Applications |
199 |
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2.9.1 Introduction |
199 |
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2.9.2 Applications |
203 |
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References |
232 |
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3 Magnetic Abrasive Finishing Technology |
235 |
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3.1 Introduction |
235 |
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3.1.1 Basic Meaning |
236 |
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3.1.2 Force Analysis |
237 |
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3.1.3 Trajectory of Magnetic Abrasive |
240 |
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3.1.4 Finishing Mechanism |
242 |
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3.1.5 Expiration Analysis of Magnetic Abrasive |
245 |
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3.2 Magnetic Abrasive |
247 |
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3.2.1 Composition |
247 |
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3.2.2 Classification and Model |
249 |
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3.2.3 Preparation |
251 |
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3.2.4 Main Performance Parameters |
266 |
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3.3 Magnetic Abrasive Finishing Device |
282 |
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3.3.1 Composition of Magnetic Abrasive Finishing Device |
282 |
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3.3.2 Design of the Magnetic Field Generator |
286 |
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3.3.3 Design of Magnetic Pole Head |
297 |
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3.4 Factors Affecting Finishing Effects |
307 |
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3.4.1 Motion Parameters |
308 |
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3.4.2 Process Parameters |
311 |
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3.4.3 Equipment Parameters |
316 |
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3.4.4 Other Parameters |
321 |
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3.5 Application Example of Magnetic Abrasive Finishing |
324 |
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3.5.1 Introduction |
324 |
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3.5.2 Finishing Effect |
325 |
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3.5.3 Application Examples |
327 |
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References |
342 |
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4 Fluid Magnetic Abrasive Finishing Technology |
346 |
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4.1 Introduction |
346 |
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4.1.1 Presentation of the Fluid Magnetic Abrasive Surface Finishing Technology |
346 |
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4.1.2 Characteristics of the Fluid Magnetic Abrasive Surface Finishing Technology |
348 |
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4.2 Fluid Magnetic Abrasive Finishing Mechanism |
350 |
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4.2.1 Fluid Magnetic Abrasive Rheological Properties Mechanism |
350 |
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4.2.2 Fluid Magnetic Abrasives Finishing Mechanism |
353 |
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4.3 Fluid Magnetic Abrasive |
357 |
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4.3.1 Composition |
357 |
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4.3.2 Preparation Technology |
363 |
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4.3.3 Performance Parameters |
365 |
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4.4 Fluid Magnetic Abrasive Finishing Device |
382 |
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4.4.1 Basic Requirements of Finishing Device |
382 |
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4.4.2 Magnetic Field Design and Finite Element Analysis |
383 |
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4.4.3 Device Design |
390 |
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4.5 Main Factors and Finishing Effects Affecting Fluid Magnetic Abrasive Performance |
393 |
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4.5.1 Finishing Process |
393 |
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4.5.2 Main Affecting Factors |
394 |
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4.5.3 Finishing Effects |
399 |
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4.6 The Surface Modification of Fluid Magnetic Abrasive |
402 |
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4.6.1 Existent Insufficiencies of Fluid Magnetic Abrasive |
402 |
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4.6.2 The Surface Modification of Fluid Magnetic Abrasive |
402 |
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References |
406 |
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5 Two-Phase Swirling Flow Hole Finishing |
409 |
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5.1 Introduction |
409 |
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5.1.1 Presentation of Two-Phase Swirling Flow Hole Finishing |
409 |
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5.1.2 Characteristics of the Two-Phase Swirling Flow Hole Finishing |
410 |
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5.2 Theory and Numerical Simulation of Swirling Flow |
411 |
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5.2.1 Single-Phase Swirling Flow |
411 |
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5.2.2 Two-Phase Swirling Flow |
427 |
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5.2.3 Simulation of Gas-Particle Two-Phase Swirling Flow |
439 |
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5.3 Finishing Mechanism of Gas-Particle Swirling Flow |
443 |
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5.3.1 Formation of Flow Field |
444 |
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5.3.2 Force Analysis |
446 |
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5.3.3 Microscopic Motion Feature |
453 |
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5.3.4 Finishing Mechanism |
454 |
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5.4 Experimental Device of Gas Particle Two-Phase Swirling Flow Finishing |
457 |
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5.4.1 Overall Design |
457 |
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5.4.2 Formation Components of the Swirling Flow |
458 |
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5.4.3 Other Parts |
471 |
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5.5 Main Factors and Finishing Effects |
475 |
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5.5.1 Technical Process |
475 |
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5.5.2 Main Factors |
477 |
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5.5.3 Finishing Performance |
488 |
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5.6 Two-Phase Compulsive Circulation Flow Finishing |
490 |
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5.6.1 Gas-Particle Two-Phase Compulsive Circulation Flow Finishing |
490 |
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5.6.2 Liquid-Particle Two-Phase Compulsive Circulation Flow Finishing |
494 |
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References |
503 |
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