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Handbook of Industrial Chemistry and Biotechnology
  Großes Bild
 
Handbook of Industrial Chemistry and Biotechnology
von: James A. Kent, Tilak V. Bommaraju, Scott D. Barnicki
Springer-Verlag, 2017
ISBN: 9783319522876
2217 Seiten, Download: 91181 KB
 
Format:  PDF
geeignet für: Apple iPad, Android Tablet PC's Online-Lesen PC, MAC, Laptop

Typ: B (paralleler Zugriff)

 

 
eBook anfordern
Inhaltsverzeichnis

  In Memoriam 5  
  Foreword 7  
  Preface 9  
  Contents 14  
  What Is Industrial Chemistry 18  
  Section 1: Raw Materials for the Chemical Process Industries 27  
     Petroleum and Its Products 28  
        Introduction 28  
        What Is Petroleum? 28  
           Primary Energy Sources Versus Energy Vectors. 29  
           Petroleum Products 30  
        People and Petroleum: A History 30  
           Ancient Times 30  
           After the Eighteenth Century 33  
        Modern Petroleum Industry 38  
           Companies 38  
           Reserves 38  
           Consumption 39  
           How Long Will It Last? 39  
              Untapped Sources of Energy: Conservation and Production Efficiency 41  
        Other Fossil Hydrocarbons 42  
           Natural Gas and Condensate 42  
           Bitumen, Asphalt, Tar 42  
           Coal and Kerogen 42  
        Properties of Petroleum 43  
           Density, Distillation, and Elemental Composition 43  
           Molecular Composition 45  
              Paraffins 46  
              Hydrocarbon Ring Compounds (Naphthenes and Aromatics) 46  
              Heteroatom Compounds 47  
              Continuity Principle 48  
           Crude Assay 50  
        Origin of Petroleum 50  
           Petroleum System 50  
        Exploration 51  
        Drilling and Production 53  
           Drilling 53  
              Directional and Horizontal Drilling 53  
              Completion 54  
           Production 55  
              Well Stimulation 55  
              Fracking to Produce Hydrocarbons from Tight Formations 56  
           Heavy Oil and Bitumen Production 56  
           Kerogen Conversion 56  
        Refining 57  
           Refinery Configuration Overview 57  
              Crude Treatment, Crude Distillation, and Top-of-the Barrel Processing 57  
              Upgrading Residue 58  
              Product Blending 58  
              Plantwide Systems 61  
           The Need for Conversion 62  
           Petroleum Refining Chemistry 62  
              Olefins: Saturation and Polymerization 62  
              Aromatics and Naphthenes: Saturation, Dehydrogenation, and Condensation 62  
              Hydrodesulfurization (HDS) 64  
              Hydrodenitrogenation (HDN) 67  
              Hydrodeoxygenation (HDO) 67  
              Hydrodemetalation (HDM) 67  
              Hydrogenative Removal of Microcarbon (HDCCR) 69  
              Conversion 69  
                 Chemistry of Conversion via Thermal Cracking 69  
                 FCC Chemistry (Catalytic Cracking) 70  
                 Hydrocracking Chemistry (Catalytic) 72  
                 Comparison of Catalytic and Thermal Cracking 72  
              Alkylation Chemistry 72  
              Catalytic Reforming Chemistry 72  
              Isomerization Chemistry 74  
              SMR (Steam-Hydrocarbon Reforming) Chemistry 74  
              Acid/Base Treating 75  
              Claus Process Chemistry 76  
              Mercaptan Oxidation Chemistry 77  
              Catalytic NOx Removal Chemistry 77  
           Reaction Thermochemistry 77  
        Petroleum Refining Processes 77  
           Crude Oil Preprocessing 77  
           Crude Distillation 79  
           Solvent Refining 80  
              Solvent Deasphalting 80  
              Solvent Extraction 81  
              Solvent Dewaxing 81  
              Wax Deoiling 81  
           Visbreaking 81  
           Coking 82  
              Delayed Coking 82  
              Fluid Coking 83  
           Fluid Catalytic Cracking (FCC) 83  
              FCC Feed Pretreating 83  
              FCC SOx Transfer Additives 84  
              FCC Heat Balance 84  
              Residue FCC 85  
              FCC Gasoline Post-treating 85  
           Hydroprocessing 85  
              Hydrotreating 85  
              Fixed-Bed Hydrocracking 86  
              Ebullated Bed Hydrocracking (EBHC) 87  
              Slurry-Phase Hydrocracking (SPHC) 91  
           Catalytic Reforming 92  
           Isomerization 93  
           Alkylation 94  
           Modified Claus Process 94  
           Petroleum Refining Catalysts 95  
              Catalyst Manufacturing 96  
              Catalyst Deactivation 98  
              Spent Catalyst Handling 99  
        Petroleum Refinery Products 99  
           Product Specifications 99  
           Gasoline 100  
              Octane 100  
              Reid Vapor Pressure (RVP) 100  
              Gasoline Blending 100  
              Reformulated Gasoline (RFG) 101  
              Gasoline Additives 102  
                 Ethanol in Gasoline. 102  
           Diesel Fuel 103  
              Cetane Number 103  
              Other Diesel Properties 104  
              Diesel Additives 104  
           Kerosene and Jet Fuel (Turbine Fuel) 104  
           Lube Base Stocks 106  
           Waxes 106  
           Greases 106  
           Asphalt 106  
              Road-Paving Asphalt 107  
              Roofing Asphalt 107  
        Protecting Workers 107  
           History 107  
           Modern Worker Protection Laws and Agencies 108  
              Material Safety Data Sheets (MSDS) 108  
        Protecting the Environment 109  
           Air Quality 109  
              Particulate Matter 110  
              Carbon Monoxide 110  
              Hydrogen Sulfide and Sulfur Oxides 110  
              Nitrogen Oxides, VOC, and Ground-Level Ozone 111  
              Stratospheric Ozone [69] 111  
              Greenhouse Gases [71, 72] 111  
              Global CO2 and Temperature Balances 111  
              Climate Change 112  
           Wastewater 112  
              Wastewater in Petroleum Processing 113  
           Solid Waste Handling 114  
              Solid Wastes in Petroleum Production and Processing 115  
           Recent Laws 115  
        Fires, Spills, and Explosions 115  
           Amoco Cadiz: Oil Spill 115  
           BP Texas City: Refinery Explosion 116  
           Lac-Mégantic Quebec, Canada: Oil Train Derailment [83] 116  
           Deepwater Horizon Drilling Rig Blowout [84] 117  
              Root Causes and Recommendations 118  
        Conclusions 118  
        References 119  
     Coal Technology for Power, Liquid Fuels, and Chemicals 122  
        Introduction 122  
        Origin and Classification of Coal 125  
        Coal Structure 126  
        Coal Composition and Analyses 129  
        Coal Mining and Preparation 131  
        Surface Mining 131  
        Underground Mining 132  
        Coal Preparation 133  
        Coarse-Coal Cleaning 134  
        Medium-Coal Cleaning 135  
        Fine-Coal Cleaning 135  
        Chemical Coal Cleaning 137  
        Coal Utilization 137  
        Environmental Concerns Related to Coal Use 137  
        Combustion 137  
        Combustion Equipment 138  
        Boiler Types 144  
        Combustion Going Forward 144  
        Pollution Controls 145  
        Pollution 146  
        Advances in Combustion Technology 146  
        Chemical Looping 147  
        Coke Production 148  
        Combustion Future 148  
        Nonrecovery Cokemaking 148  
        By-Product Coke Production 149  
        Mild Gasification 151  
        Gasification 151  
        Chemistry of Coal Gasification 152  
        Types of Coal Gasifiers 154  
        Gasification for Power Generation 157  
        Description of Selected Gasification Processes 159  
        Underground 166  
        Biomass Gasification 167  
        Future of Gasification 167  
        Coal Liquefaction 168  
        Pyrolysis-Based Processes 168  
        Factors Affecting Coal Pyrolysis 168  
        Utilization and Characterization of Pyrolysis Products 170  
        Direct Coal Liquefaction (DCL) 171  
        Chemistry of Direct Coal Liquefaction 172  
        Solvent Refined Coal (SRC-I and SRC-II) 175  
        Exxon Donor Solvent Process (EDS) 176  
        H-Coal Process 178  
        German IGOR Process 178  
        H-Tech 179  
        Pyrosol Process 180  
        British Coal Liquid Solvent Extraction 180  
        Two-Stage Process 181  
        Direct Coal Liquefaction and the Future 182  
        Indirect Coal Liquefaction 182  
        Fischer-Tropsch 183  
        Indirect Coal Liquefaction and the Future 186  
        Methanol 187  
        Methanol to Gasoline: The Mobil Process 187  
        CTL Summary 188  
        Petrochemical Feedstocks 189  
        Chemicals from Coal 190  
        Examples of Chemicals Production from Coal 192  
        References 193  
     Natural Gas 199  
        Characteristics 199  
        Occurrence of Natural Gas 202  
        Evolution of the US Natural Gas Industry 203  
        US Marketed Production [5-7] 205  
        Natural Gas Liquids 206  
        US Natural Gas Reserves 207  
        Structure of the US Natural Gas Industry 207  
        World Natural Gas 209  
        Gas-to-Liquid Technology 210  
        Preparing Natural Gas for Transmission and Sale 211  
        Processing for Liquid Recovery 215  
        A New Potential Source for Natural Gas 218  
        Methane Conversion Processes 219  
        Indirect Conversion via Syngas 219  
        Indirect Conversion via Nonsyngas Intermediates 220  
        Direct Methane Conversion to Hydrocarbons and Chemical Derivatives 220  
        Oxidative Coupling to Higher Hydrocarbons 220  
        Partial Oxidation to Chemical Derivatives 222  
        Pyrolysis or Cracking 222  
        Other Direct Conversion Processes 223  
        Methane Ammoxidation 223  
        Methane Reductive Nitrilization 223  
        A Different View of the Origins of Natural Gas 224  
        Natural Gas from Biological Origins 224  
        Natural Gas from Nonbiological Origins 225  
        Natural Gas Release from Lower Crust and Mantle Domains 225  
        Summary for Methane and Natural Gas Future Sourcing 226  
        References 227  
     Wood and Wood Products 228  
        Introduction 228  
        Chemical Composition of Wood 230  
           Cellulose 230  
           Hemicelluloses 230  
           Lignin 232  
           Extractives 232  
           Major Uses of Wood 233  
        Wood Structure 233  
           Wood Cells 235  
           Cell Wall Composite 238  
        Pulp and Paper Products 239  
           Wood Preparation 241  
           Mechanical Pulping 243  
           Semichemical pulping 245  
           Chemical Pulping 245  
           Kraft Process 246  
           Pre-hydrolysis Kraft (PHK) Process 251  
           Sulfite Process 251  
           Organosolv Pulping 253  
           Bleaching of Wood Pulp 255  
           Stock Preparation 256  
           Papermaking Process 257  
           Furnishing and Converting 260  
        Chemical Commodities Associated with Paper Industry 260  
           Paper and Paperboard 261  
           Cellulose Products 261  
           Products from Sulfite Pulping Liquor 261  
           Products from Kraft Pulping Liquor 261  
        Board and Structural Materials 262  
           Lumber 262  
           Laminated Timber 263  
           Wood-Based Composite Panels 263  
           Wood-Polymer or Wood-Plastic Composites (WPC) 266  
           Modifications of Wood 267  
        Wood Preservation 269  
           Preservative Chemicals 269  
           Nonconventional Wood Preservation 270  
        Fire-Retardant Treatment of Wood 271  
           Fire-Retardant Formulations 271  
        Conversion of Wood to Energy, Fuels, and Chemicals 272  
           Pretreatments of Wood 273  
           Direct Combustion 274  
           Saccharification 275  
           Fermentation 279  
           Thermal Decomposition 280  
           Carbonization 281  
           Torrefaction 282  
           Pyrolysis 282  
           Gasification 283  
           Liquefaction 285  
           Chemical Conversion 285  
        Chemicals from Extractives 286  
           Wood Resins 287  
           Tannins 289  
           Medicinal 291  
        Biotechnology 291  
           Genetic Modification of Trees 291  
           Enzymatic Deinking 292  
           Biomechanical Pulping 292  
           Biobleaching 292  
           Biofuels and Bioproducts Conversion 292  
        References 292  
     Biomass Conversion 297  
        An Introduction to Biomass and the Biorefinery 297  
           What Is Biomass? 297  
              The Structure and Composition of Biomass 298  
           Converting Biomass into Energy and Other Products 300  
              Biological Versus Thermochemical Processing 300  
           The Biorefinery 302  
           Biomass, Fossil Energy Savings, and Greenhouse Gas Mitigation 302  
              Life-Cycle Assessments of Biopower 303  
              Life-Cycle Assessments of Biofuels 304  
           Cost Projections for Fuels and Power From Biomass 305  
              The Competitiveness of Biopower 305  
              The Competitiveness of Biofuels 305  
           Biomass as a Sustainable and Substantial Energy Source 307  
              Biomass as a Substantial Source of Energy: Balancing the Demands on Our Land 307  
        Microbial Bioethanol Production 310  
           Ethanol Fermentation Schemes 310  
           Metabolic Pathway Engineering 312  
           Performance Assessment 313  
           Future Directions 313  
        Biomass Analysis and Compositional Variability 314  
           The Importance of Reliable Compositional Data 314  
           The Need for Accurate, Real-Time Biomass Analysis Methods 315  
           Heterogeneity and Variance in Biomass Analysis 315  
           Sources of Variance 316  
              Genetic Factors That May Contribute to Cell Wall Compositional Variability 317  
              Environmental Factors That May Contribute to Variance 319  
              Analytical Variance 319  
           Portfolio Methods 319  
              Wet Chemical Methods 320  
              Extractives Determination 323  
              Carbohydrate Determination 323  
              Lignin Determination 324  
              Protein Determination 332  
              Other Feedstock Constituents 333  
              Degradation Products 333  
              Reconstructing the Composition of the Original Biomass Sample 333  
           Rapid Analytical Methods 333  
           Application of Methods 335  
              Biomass Process Monitoring and Improvement 335  
              Survey of Corn Stover Compositional Diversity 335  
              Genetic Screening and Cell Wall Genomics 337  
           Future Applications 339  
           Summary and Conclusions 340  
        Biocatalysts for Biomass Deconstruction 340  
           Summary of Plant Cell Wall Structure 340  
           Enzymatic Hydrolysis of Plant Cell Wall Polysaccharides 341  
           Cellulases 343  
              Endoglucanases 344  
              Exoglucanases 344  
              Endoglucanases and beta-Glucosidases 344  
           Non-hydrolytic Cellulose Degrading Enzymes 347  
              Lytic Polysaccharide Monooxygenases (LPMO) 347  
           Total Cellulase Activity Measurements 348  
              The IUPAC Filter Paper Assay 348  
              General Non-IUPAC Cellulases Assays 349  
              Mathematical Modeling 350  
              Endocellulase Activity Measurement 350  
              Viscometric Assays 350  
              Exocellulase Activity Measurements 351  
              beta-Glucosidase Activity Measurements 351  
           Hemicellulases 352  
              General Hemicellulase Assays 352  
              Hemicellulose Debranching Enzymes 353  
              Hemicellulose Depolymerization Enzymes 354  
           Pectinases 356  
           Innovative Assays for High-Throughput Screening of Carbohydrate Active Enzymes 357  
              Colorimetic Assays 358  
              FACS-Based Assay 358  
              Mass Spectrometry-Based Assay 359  
              Microarray-Based Assay 360  
        Chemical Catalysis for Biomass Deconstruction 360  
           Introduction 360  
           Scope of the Review 362  
           Separation of Biopolymers from Biomass Raw Materials 363  
              Dilute Acid Pretreatments 363  
              Solvent Separation Processes 363  
              Deacetylation and Mechanical Processes 364  
              Steam Explosion and Related Processes 365  
              The Kraft Process 365  
           Deconstruction of Biorefinery Raw Materials and Biopolymers to Monomeric Products 366  
              Polymeric Carbohydrate Hydrolysis Processes 366  
              Carbohydrate Pyrolysis 367  
              Carbohydrate Oxidation 367  
              Carbohydrate Dehydration 368  
              Lignin Deconstruction 370  
           Conclusions 371  
        Thermochemical Biomass Conversion 371  
           Introduction 371  
           Pyrolysis 375  
              Fast Pyrolysis 376  
              Catalytic Fast Pyrolysis 378  
              Bio-Oil Upgrading 379  
              Slow Pyrolysis 379  
           Gasification 379  
              Gasifier Reactor Designs 380  
              Biomass-Gasification Product Gas 382  
              Syngas Cleanup and Conditioning 383  
              Biomass-Derived Syngas Utilization 385  
              Integrated Gasification Combined Cycle 386  
              Fuel Cell Applications 386  
              Syngas to Liquid Fuels 387  
           Combustion 388  
              Co-Firing 390  
        References 392  
  Section 2: Industrial Organic Chemistry 432  
     Synthetic Organic Chemicals 433  
        Introduction 434  
           Chapter Background 434  
        Chapter Organization 435  
        Chemical Raw Materials and Feedstocks 437  
           Background 437  
           C2-C3 Light Olefins [21-25] 439  
           C6-C8 Aromatics: BTX [38-42] 446  
           C4 Hydrocarbons: Butanes, Butenes, Butadiene [55-59] 448  
           C9-C17 Paraffins [67-69] 452  
           Synthesis Gas [70-78] 452  
        Minor Feedstocks: Methane and Acetylene 459  
           Downstream Derivatives 460  
        Manipulation of Hydrocarbons: Oligomerization, Metathesis, Alkylation 460  
           Oligomerization 460  
              Linear ?-Olefins [82-85] 460  
              Metathesis [86] 461  
              Alkylation [93, 94] 465  
                 Chemistry 465  
              Ethylbenzene [95-99] 466  
              Cumene and Diisopropylbenzene [100-104] 467  
              Higher Alkylbenzenes [105-108] 468  
           Oxidation 468  
              Chemistry [109-116] 468  
           Homogeneous Aromatic Oxidations 469  
              Terephthalic, Isophthalic, Trimellitic Acids [125-127] 469  
              Benzoic Acid [129, 130] 473  
              Phthalic Anhydride [131-134] 473  
           Peroxidations of Secondary or Tert-Alkyl Benzene Derivatives 474  
              Phenol/Acetone or MEK and Hydroquinone/Acetone [136-141] 474  
           Hydroperoxide Coproduct Processes for Propylene Oxide 476  
              Styrene/Propylene Oxide Coproduction [143] 476  
              Tert-Butanol/Propylene Oxide Coproduction [144] 477  
              Ethylene Oxide [145-150] 477  
              Wacker Oxidation: Acetaldehyde [155-159] 478  
              Acrolein/Acrylic Acid and Methacrolein/Methacrylic Acid [163-166] 481  
              KA Oil: Cyclohexanone/Cyclohexanol [167-169] 482  
              Maleic Anhydride [170-173] 483  
              Formaldehyde [175-180] 483  
              Esters via Oxidative Acetylation of Olefins, VAM [183-187] 484  
              Oxidation of Aldehydes to Acids [188] 485  
              Carbonylation 487  
                 Chemistry 487  
              Acetic Acid [189-194] 487  
              Acetic Anhydride [195-197] 489  
              Methyl Formate [198] 490  
              Methyl Propionate [200-202] 491  
           Koch Acids 492  
              Hydroformylation [203-208] 492  
                 Chemistry 492  
           Lower C2-C5 Olefins 496  
              Higher Oxo: Detergent Alcohols [212] 497  
              Chlorination [213, 214] 497  
                 Chemistry 497  
           Chloromethanes [217-219] 500  
              Chloroaromatics [220-222] 501  
              1,2-Dichloroethane (Ethylene Dichloride) and Vinyl Chloride Monomer (VCM) [223-226] 501  
              Chloroethanes [227-229] 503  
              Propylene Oxide via Propylene Chlorohydrin [230, 231] 504  
              Epichlorohydrin [233, 234] 504  
           Condensation 505  
              Aldol Condensation [235-237] 505  
                 Chemistry 505  
              MIBK, Diacetone Alcohol (DAA), and Mesityl Oxide (MO) [238-240] 507  
              Neopentyl Polyhydric Alcohols [241, 242] 508  
              2-Ethylhexanal [243, 244] 509  
              Tishchenko Reactions: Ethyl Acetate and 2,2,4-Trimethyl-1,3-Pentanediol Derivatives [245-247] 509  
              Mannich Base Condensation: Methacrolein [248, 249] 510  
              Condensation of Formaldehyde with Acetylene: 1,4-Butanediol [250, 251] 511  
              Bis-Hydroxyaryl Alkanes: Bisphenol a [252-254] 511  
           Hydration/Hydrolysis/Dehydration/Alcoholysis 512  
              Hydration of Olefins: Ethanol, Isopropanol, Sec-Butanol, Tert-Butanol [255-259] 512  
              Hydrolysis of Epoxides and Carbonates: Ethylene Glycol, Propylene Glycol, and Higher Analogues [261, 262] 513  
              Alcoholysis of Epoxides: Glymes and Ether Alcohols [263-267] 514  
              Dehydration of Acetic Acid: Ketene [195, 268-271] 514  
              Esterification and Related Reactions [273-277] 516  
                 Chemistry 516  
           Low-Boiling Esters 516  
           High-Boiling Esters 518  
              Methyl Acetate [280] 519  
           Plasticizer Esters 519  
           Esterifications with Anhydrides 519  
              Hydrogenation [282-285] 520  
                 Chemistry 520  
              Methanol [287-291] 521  
              Aromatic Ring Saturation: Cyclohexane [292-294] 522  
              ?,beta-Unsaturated Carbonyls to Saturated Ketones and Aldehydes [295, 296] 523  
              Aldehydes and Ketones to Alcohols [297, 298] 523  
              Esters to Alcohols: Dimethyl Maleate to gamma-Butyrolactone, THF, and 1,4-Butanediol [300-303] 524  
              Esters to Alcohols: Dimethyl Terephthalate to 1,4-Cyclohexanedimethanol [304] 525  
              Dehydrogenation [305-307] 525  
                 Chemistry 525  
              Butenes and 1,3-Butadiene [310-312] 526  
              Internal Olefins from Higher n-Alkanes [313, 314] 527  
              Styrene from Ethylbenzene [315-318] 528  
              Dehydrogenation of Alcohols: MEK, Acetone, and Formaldehyde [319-323] 529  
        References 530  
     Chemistry in the Pharmaceutical Industry 541  
        Introduction 542  
        Medicinal Chemistry 543  
        Research Strategies 545  
        Pharmacodynamics 546  
        Pharmacokinetics and Toxicity 547  
        Drug Delivery 548  
        Patents 548  
        Clinical Trials 549  
        Summary 550  
           Cardiovascular Agents 551  
              Congestive Heart Failure, Migraine, and Antithrombotic Agents 552  
        Metabolic Agents 553  
           Hyperlipidemia 553  
           Diabetes 554  
           Obesity 556  
        Gastrointestinal and Genitourinary Agents 557  
           Antisecretory 557  
           Benign Prostatic Hyperplasia and Urinary Urge Incontinence 558  
           Erectile Dysfunction 559  
        Pulmonary Agents 559  
           Asthma and Allergic Rhinitis 559  
           Idiopathic Pulmonary Fibrosis 560  
           Cystic Fibrosis 561  
        Inflammation and Osteoporosis 562  
           Arthritis 562  
           Osteoporosis 562  
        Central Nervous System Agents 563  
           Antidepressants 563  
           Anxiolytics 563  
           Bipolar Disorders, Schizophrenia, and Epilepsy 564  
           Alzheimer´s Disease 564  
           Smoking Cessation and Insomnia 565  
        Infectious Diseases 565  
           Antibacterial Agents 565  
           Antifungal Agents 567  
           Antiviral Agents 568  
        Antineoplastic Agents 571  
        Miscellaneous Agents 573  
           Glaucoma and Nausea 573  
           Analgesics 574  
           Biologics 574  
        Drug Discovery Strategies and Technologies 575  
           Fragment-Based Drug Design 575  
           Small-Molecule High-Throughput Synthesis 575  
           Discovery Libraries 575  
           Targeted Libraries 577  
           Optimization Libraries 578  
           Target Screening of Virtual Libraries 579  
        Chemical Process RandD in the Pharmaceutical Industry 579  
           Introduction 579  
           Challenges 579  
           Patient Safety 579  
           Process Safety: Exposure 580  
           Process Safety: Thermochemistry 580  
           Form and Powder Properties 581  
           Process Greenness 581  
           Scale-Up Versus the Lab 581  
           Analytical and In-Process Controls 582  
           Teamwork 582  
           Development Tools 583  
           Robustness 583  
           Evolving Process Requirements 584  
           An Example of Small-Molecule Process Development 585  
        Conclusion 588  
        References 589  
     Manufacture of Dye Intermediates, Dyes, and Their Industrial Applications 590  
        Introduction 590  
        Manufacture of Dye Intermediates 590  
           Mechanism of Electrophilic Reagents 591  
           Mechanism of Nucleophilic Reagents 591  
           Orientation Rules and Effects 591  
              Orientations in the Benzene Nucleus 592  
              Orientations in the Naphthalene Nucleus 592  
              Orientations in the Anthraquinone Nucleus 592  
        Fundamental Processes in Dye Chemistry 593  
           Sulfonation 593  
           Sulfonation of Benzene 593  
           Sulfonation of Toluene 593  
           Sulfonation of Aniline 594  
           Sulfonation of Naphthalene 594  
           Sulfonation of beta-Naphthol 594  
           Sulfonation of Anthraquinone 594  
           Nitration 596  
           Nitration of Benzene 596  
           Nitration of Toluene 596  
           Nitration of Phenol 596  
           Nitration of Naphthalene 597  
           Nitration of 1-Naphthol and 2-Naphthol 597  
           Nitration of 1-Naphthylamine and 2-Naphthylamine 599  
           Nitration of Anthraquinone 599  
           Reduction 599  
           Reduction of Nitrobenzene 600  
           Reduction of o-Nitroaniline 600  
           Reduction of o-Nitrophenol 600  
           Reduction of 1-Nitronaphthalene 600  
           Reduction of 1-Phenylazo-2-naphthol and Methyl Orange 600  
           Reduction of 1-Nitroanthraquinone 600  
           Amination 601  
           Amination of Chlorobenzene 601  
           Amination of 2-Naphthol 602  
           Amination of Anthraquinone-1-sulfonic acid, Anthraquinone-2-sulfonic acid, 2-Chloroanthraquinone and 2,3-Dichloroanthraquinone 602  
           Hydroxylation 603  
           Hydroxylation of Benzenesulfonic acid and Naphthalene-2-sulfonic acid 603  
           Hydroxylation of Anthraquinone-2-sulfonic acid 603  
           Hydroxylation of 1-Chloro-4-nitrobenzene and 1-Chloro-2,4-dinitrobenzene 603  
           Hydroxylation of m-Nitroaniline 604  
           Hydroxylation of 1-Naphthylamine and 2-Naphthylamine 604  
           Oxidation 605  
           Oxidation of 4-Nitrotoluene and 2-Chlorotoluene 605  
           Oxidation of 2-Methylnaphthalene 606  
           Oxidation of Naphthalene and Anthracene 606  
           Halogenation 606  
           Chlorination of Toluene 606  
           Bromination of Benzene 606  
           Chlorination of Naphthalene 606  
           Bromination of Naphthalene 607  
           Chlorination of Anthraquinone, 2-Methylanthraquinone, and Bromination of 1-Aminoanthraquinone 607  
           Diazotization and Coupling 607  
           Direct Diazotization 609  
           Inverted or Indirect Diazotization 609  
           Diazotization of Weakly Basic Amines 609  
           Diazotization in Organic Solvents 609  
           Aromatic Diazo Components 609  
           Heterocyclic Diazo Components 610  
           Coupling 611  
           Aromatic Hydroxy Compounds 612  
           Aromatic Amines 613  
           Aromatic Aminophenols, Aminophenolsulfonic Acids, Aminonaphtholsulfonic Acids 614  
           Aromatic N,N-Dialkylsubstituted Aryl Amines 614  
           Compounds with Reactive Methylene Group 615  
           Heterocyclic Coupling Components 615  
           Replacement of Diazo Group by Other Groups 616  
        Dyeing 616  
        Synthetic Dyes 618  
        Development of US Dyestuff Industry 618  
        Textile Fibers 621  
           Natural Fibers 621  
           Regenerated Fibers 622  
           Synthetic Fibers 622  
        Classification of Dyes 623  
           Acid Dyes 624  
           Acid Monoazo Dyes 624  
           Acid Disazo Dyes 629  
           Acid Anthraquinone Dyes 630  
           Basic Dyes 632  
           Localized or Pendant Cationic (Basic) Dyes 632  
           Delocalized Cationic (Basic) Dyes 633  
           Direct Dyes 634  
           Direct Monoazo Dyes 634  
           Direct Disazo Dyes 635  
           Direct Trisazo Dyes 636  
           Direct Triazinyl Dyes 637  
           Disperse Dyes 637  
           Disperse Azo Dyes 638  
           Disperse Monoazo Dyes 638  
           Disperse Disazo Dyes 640  
           Disperse Quinophthalone Dyes 641  
           Disperse Nitro Dyes 641  
           Disperse Anthraquinone Dyes 642  
           Disperse Anthraquinone Dyes for Polyester Fibers 642  
           Disperse Anthraquinone Dyes for Cellulose Esters and Synthetic Polyamide Fibers 643  
           Reactive Dyes 644  
           Reactive Azo Dyes 645  
           Reactive Metal Complex Azo Dyes 646  
           Reactive Anthraquinone Dyes 647  
           Solvent Dyes 648  
           Solvent Azo Dyes 648  
           Solvent Anthraquinone Dyes 649  
           Sulfur Dyes 650  
           Vat Dyes 651  
           Vat Indigoid Dyes 652  
           Vat Anthraquinonoid Dyes 652  
        Manufacture of Dyes 654  
           Acid dyes 655  
           Synthesis of C.I. Acid Yellow 76 655  
           Synthesis of C.I. Acid Blue 129 655  
           Synthesis of C.I. Acid Green 25 655  
           Basic Dyes 655  
           Synthesis of C.I. Basic Yellow 11 655  
           Synthesis of C.I. Basic Red 14 655  
           Synthesis of C.I. Basic Blue 3 656  
           Synthesis of C.I. Basic Blue 22 656  
           Direct Dyes 657  
           Synthesis of C.I. Direct Red 16 657  
           Synthesis of C.I. Direct Blue 67 657  
           Synthesis of C.I. Direct Green 13 657  
           Disperse Dyes 659  
           Synthesis of C.I. Disperse Blue 284 and C.I. Disperse Green 9 659  
           Synthesis of C.I. Disperse Yellow 33 659  
           Synthesis of C.I. Disperse Yellow 42 659  
           Synthesis of C.I. Disperse Blue 60 660  
           Reactive Dyes 660  
           Synthesis of C.I. Reactive Yellow 4 660  
           Synthesis of C.I. Reactive Orange 1 660  
           Vat Dyes 661  
           Synthesis of Indigo (C.I. Vat Blue 1) 662  
           Synthesis of Indigo (C.I. Vat Blue 1) 662  
           Synthesis of C.I. Vat Yellow 4 and C.I. Vat Orange 1 662  
           Synthesis of Violanthrone (C.I. Vat Blue 20) and C.I. Vat Green 1 663  
           Production and Sales 663  
        Industrial Applications of Dyes 666  
           Textile Applications of Dyes 666  
           Fiber Preparation 667  
           Dye Bath Preparation 667  
           Finishing 668  
           Dyeing Methods/Batch 670  
           Printing 672  
           Pigment Dyeing and Printing 672  
           Non-textile Applications of Dyes 673  
           Dyes as Acid-Base Indicators (pH Indicators) 673  
           Synthesis of Phthalein Dyes/Indicators 674  
           Liquid Crystal Dyes 674  
           Color Filter Dyes for Displays and Sensors 675  
           Ink-Jet Dyes 677  
           Continuous Ink-Jet Technology 677  
           Drop-on-Demand Ink-Jet Technology 677  
           Infrared Absorbing Dyes 678  
           Laser Dyes 680  
           Photographic Dyes 680  
           Hair Dyes 682  
           Food Dyes 683  
           Biomedical Dyes 684  
        References 684  
     The Chemistry of Structural Adhesives: Epoxy, Urethane, and Acrylic Adhesives 686  
        Introduction 686  
        Adhesion 687  
        Curing 688  
        Adhesion Mechanisms 688  
        Surfaces 689  
        Epoxy Structural Adhesives 690  
           Introduction 690  
           Commercial Epoxy Resins 691  
           Epoxy Cure Chemistry 695  
           Evolution 701  
           Summary 701  
        Urethane Structural Adhesives 701  
           Introduction 701  
           Isocyanate Preparation 702  
           Isocyanate Reactions 702  
           Important Isocyanates 705  
           Blocked Isocyanates 707  
           Evolution 707  
           Summary 708  
        Acrylic Structural Adhesives 708  
           Introduction 708  
           Acrylic Monomers 708  
           Curing 709  
           Formulation 711  
           Summary 713  
        Hybrid Adhesives 713  
        Evolution 714  
        Conclusion 714  
        References 715  
     The Agrochemical Industry 718  
        Introduction 718  
        Classification of Pesticides 720  
           Insecticides 720  
              Classification Based on Mode of Entry 721  
              Classification Based on Chemical Class and Mode of Action 721  
           Herbicides 721  
              Classification Based on Mode of Entry 721  
              Classification Based on Application and Crop Selectivity 725  
              Classification Based on Chemical Class and Mode of Action 725  
           Fungicides 725  
              Classification Based on Mode of Entry 729  
              Classification Based on Chemical Class and Mode of Action 729  
           Pesticide Classification Based on Toxicity 733  
        Chemistry of Pesticides 734  
           Rationale of Design 734  
              Importance of Physico-chemical Properties 734  
              Structural Features 735  
                 Geometric and Optical Isomers 735  
                 Bioisosterism 736  
           Synthesis of Pesticides 737  
        Pesticide Formulation 738  
           Nanoformulation 738  
           Role of Adjuvants in Formulations 739  
           Formulation Types and Their Codes [12] 739  
           Adjuvant Types with Terms and Definitions 739  
        Challenges and Way Forward for Pesticide Industry 741  
           Resistance to Pesticides 741  
           Spurious Pesticides 746  
           Safe Use of Pesticides 746  
           Increasing Development and Registration Cost 747  
           Registration of Pesticides and Need for Harmonization 747  
           Entry of Biotechnology/Transgenic Crops 748  
           Delivery Systems and Application Technology 749  
           Cleaner Technology and Products 749  
           Seed Treatments 750  
        Summary 750  
        Appendix 1: Products Launched After 2000 and Becoming Off Patent Post 2015 751  
        Appendix 2: Regulatory Authorities and Legislation of Some Countries 764  
        References 765  
     Fertilizers and Food Production 766  
        Introduction 767  
        Overview of the Fertilizer Industry 771  
        Raw Materials for Fertilizer Production 772  
        Nitrogen Fertilizers 774  
        Natural Organics 774  
        Nitrogen Fertilizers from Synthetic Ammonia 775  
        Miscellaneous Low-Volume Nitrogen Fertilizers 779  
        Phosphate Fertilizers 779  
        Natural Organic Phosphate Fertilizers 780  
        Fertilizers from Mineral Phosphates 780  
        Miscellaneous Low-Volume Phosphate Fertilizers 788  
        Potassium Salts 790  
        Potassium Minerals 791  
        Potassium-Magnesium Minerals 792  
           Potassium Sulfate 792  
           Potassium Nitrate 792  
           Potassium Phosphates 793  
        Compound Fertilizers 793  
           Nongranular Mixtures 794  
           Compound Granulars 795  
           Bulk Blends 799  
           Fluid Mixtures 801  
        Controlled-Release Fertilizers 806  
        Physical Quality of Fertilizers 811  
        Next Generation of Fertilizers 811  
        References 812  
     Pigments, Paints, Polymer Coatings, Lacquers, and Printing Inks 814  
        Introduction 814  
        VOC Regulations 816  
           West 816  
           Southwest 817  
           Midwest 817  
           East 818  
        Hazardous Waste Regulations 818  
        Technical Trends in Coatings 819  
        Powder Coatings 820  
           Electron-Beam (EB) and Ultraviolet (UV) Curable Coatings 821  
           Current Automotive Coating Trends 821  
           Coatings for Plastics 822  
           New Cross-Linking Technologies 823  
           Bio-Based Resins 823  
        Printing Inks 824  
        Pigments 826  
           Inorganic Pigments 826  
           Organic Pigments 828  
           Pearlescent Pigments 829  
           Aluminum Pigments 830  
        Lacquers 830  
        References 831  
     Animal and Vegetable Fats, Oils, and Waxes 832  
        Biotechnology in Agriculture and Processing 832  
           Human Survival Is Biotechnology 832  
           Genetic Messages 834  
           Water Activity 835  
           Herbicide- and Insect-Resistant Oilseed Crops 836  
              New Generation Biotech Traits 838  
           Concerns About Transgenic Crops 838  
           Drivers and Tools for the Future 841  
           Biotechnology Practices in Soybean Production and Processing 842  
        Introduction to Lipids 843  
           Recent Fats and Oils Industry Changes 844  
           AOCS, an Information Source 844  
           Nutrition and Health Implications 845  
        Nomenclature and Molecular Structures 846  
           General 846  
           Fatty Acids 846  
           Triacylglycerols 852  
           Oxidation 853  
           Biohydrogenation and Conjugated Linoleic Acids 854  
           Fatty Acid and Triacylglycerol Melting Characteristics 855  
           Polymorphism and Crystal Types 856  
        Other Lipids 858  
           Waxes 858  
           Terpenes 859  
           Sterols 860  
           Fat-Soluble Vitamins 862  
           Phosphatides 863  
        Fats and Oils Sources and Consumption 864  
           Production 864  
           Changes in Sources 865  
           Consumption 867  
        Extraction of Fats and Oils 868  
           Basic Processes 868  
        Screw Press Operations 868  
           Decanters and Centrifuges 869  
           Olive Oil 870  
           Coconut Oil 870  
           Palm Oil 871  
        Animal Fats and Fish Oils 873  
           Extraction of Lards and Tallows 873  
           Inedible Animal Products 874  
           Restaurant Greases 874  
           Animal Fat Specifications, Production, and Utilization 874  
           Fish Oils 875  
           Feeding Animal and Marine Fats 875  
        Row Crop Oilseeds Processing 877  
           Extraction Plants 877  
           Seed Preparation for Extraction 878  
           Solvent Extractors 882  
           Solvents 882  
           Desolventizing-Toasting 886  
           Miscella Refining 886  
        Refining of Vegetable Fats and Oils 887  
           Oil Receiving and Handling 887  
           Phosphatides Degumming and Lecithin Uses 888  
           Alkali Neutralization 891  
           Silica Gel Adsorption 893  
           Bleaching 893  
           Nano Neutralization Technology: Vegetable Oil Processing 894  
        Oils and Fats Modification 895  
           Solid Fat Index/Solid Fat Content 895  
           Thermal Fractionation 897  
           Hydrogenation 899  
           Interesterification 901  
           Deodorization/Physical Refining 906  
        Notes on Major Row Crop Oilseeds 909  
           Soybean 909  
           Cottonseed 910  
           Rapeseed/Canola 910  
           Sunflower Seed 911  
           Peanut 911  
        Trans Fats Nutritional Labeling 912  
        Edible Uses of Fats and Oils 914  
           Antioxidants 914  
           Nonionic Surfactants and Emulsifiers 916  
           Table Oils 916  
           Frying Oils 917  
           Specialty Oils 920  
           Margarines and Spreads 921  
           Shortenings 923  
           Other Edible Applications 925  
        Industrial Uses of Fats and Oils 925  
           Timeline 925  
           Chemurgy Revisited 926  
           Industrial Oils Utilization 928  
           Fatty Acid Methyl Esters, Biodiesel 928  
           Other Industrial Applications 932  
        Analytical Methods 932  
        References 935  
     Sugar and Other Sweeteners 942  
        Introduction 943  
        Sugar Manufacture 944  
           History [9] 944  
           Raw Sugar Production from Sugarcane 944  
        Crystal Quality 957  
           Bagasse 958  
           Direct Consumption Sugar at a Sugarcane Factory 959  
           Edible Products from the Sugarcane Factory 959  
        New Technology 959  
           Cane Sugar Refining 960  
           Affination and Melting 960  
           Purification 961  
           Decolorization 962  
           Crystallization 964  
           Remelt Sugar 965  
        Packaging and Storing Refined Granulated Sugar 965  
           Specialty Sugars 966  
           Beet Sugar 968  
           Agriculture 968  
        Harvesting and Beet Handling 968  
           Extraction of the Juice 969  
           Juice Purification 969  
           Evaporation and Standard Liquor 970  
        Extending the Processing Cycle 971  
           Thick Juice Storage 971  
           Crystallization, Centrifuging, and Drying 971  
        Molasses Desugarization 971  
           Sugar Recovery from Beet Molasses 971  
           Desugarization of Cane Molasses 972  
           Process Control and Instrumentation 972  
           Cane and Beet Sugar Production 973  
        Sugar Consumption and Usage 974  
        Derivatives of Sucrose: Sucrochemistry 974  
           Sweeteners Derived from Starch 975  
           Starch Conversion 975  
        Acid Hydrolysis of Starch 976  
           Acid-Enzyme Hydrolysis 977  
           Enzyme-Enzyme Hydrolysis 977  
           Crystalline Dextrose 977  
        Crystalline Fructose 977  
           High Fructose Corn Syrup 978  
           Molasses 978  
           Other Sweeteners 979  
        Other Natural Sweeteners 980  
        Regulation and Trade in Sugar 981  
        Environmental Concerns and Sustainability 982  
        Issues of Genetic Engineering 982  
        References 983  
     Soap, Fatty Acids, and Synthetic Detergents 988  
        Soap and Fatty Acids 989  
        Introduction 989  
        Chemistry 989  
        Manufacturing Technology 990  
        Raw Materials 991  
        Functional Properties of Soap 992  
        Manufacturing Processes 993  
        Saponification Reactor 994  
        Cooling 995  
        Soap Separator 996  
        Soap Extraction 997  
        Centrifugation 999  
        Neutralization 999  
        Direct Neutralization 1002  
        Carbonate Neutralization 1003  
        Partial Neutralizing with Soda Ash 1004  
        Carbon Dioxide Separation 1004  
           Raw Material Dosing, Caustic Soda Neutralizing 1004  
           Completion of Neutralizing with Caustic Soda 1005  
           Neutralization Soap Viscosity 1005  
        Fatty Acids 1006  
        Fractionation and Physical Separation 1006  
        Fat Refining 1007  
        Fat Splitting Processes 1007  
        Fatty Acid Distillation 1011  
        Special Separation Methods 1014  
        Synthetic Detergents 1015  
        Characteristic Features of Surfactants 1016  
        Raw Materials for Surfactant Production 1018  
        Intermediates for Surfactant Production 1019  
        World Surfactant Consumption 1023  
        Anionic Surfactants 1024  
        Nonionic Surfactants 1029  
        Amphoteric Surfactants 1031  
        Cationic Surfactants 1032  
        Detergent Additives 1032  
        Production of Synthetic Detergents 1035  
        Agglomeration 1037  
        Liquid Detergent Processing 1038  
        Detergent Trends 1040  
        References 1040  
     Chemical Explosives 1042  
        Introduction 1042  
        Commercial Explosives Market 1043  
        Safety and Regulatory 1043  
        Delivery Systems 1044  
           Chemistry of Combustion and Explosion 1045  
           Historical Development 1048  
           Classification of Explosives 1049  
           Structural Characteristics of Explosives 1050  
        Explosives Manufacturing and Use 1053  
           TNT 1053  
           RDX and HMX 1054  
           HNS (2,2,4,4,6,6-Hexanitrostilbene) 1054  
           TATB (1,3,5-Triamino-2,4,6-Trinitrobenzene) 1055  
           DDNP 1055  
           PETN 1055  
           NG (Nitroglycerin or Glyercol Trinitrate) 1056  
        Packaged Explosives 1056  
           Dynamite 1056  
           Packaged Emulsions 1057  
        Bulk Explosives 1058  
           Ammonium Nitrate and ANFO 1058  
           Bulk Emulsions 1060  
           Underground Bulk Emulsions 1062  
           Surface Bulk Emulsions 1063  
        Initiation Systems 1065  
           History of Initiation Systems 1065  
           Boosters 1066  
           Non-electric Initiation 1067  
           Electronic Detonators 1067  
        Explosives in Extreme Environments 1069  
           Explosives in Frigid Arctic Conditions 1069  
           Explosives in Geothermal Environments 1069  
           High Borehole Pressures 1070  
        Summary 1070  
        References 1071  
     The Nuclear Industry 1072  
        Introduction 1072  
        Status and Outlook 1074  
        Nuclear Safety 1078  
        The Earth´s Energy Supply and Use 1081  
        Nuclear Processes 1084  
           Radioactive Decay 1084  
           Fission 1085  
           Fusion 1087  
              Deuterium-Tritium Fusion 1088  
           Nuclide Production 1089  
           Fission Products 1090  
           Neutron Transmutation Products 1091  
           Neutron Activation Products 1092  
           Charged Particle Transmutation Products 1092  
        Reactor Materials Processing 1093  
           Isotope Enrichment 1094  
           Zirconium Production 1096  
        The Uranium Fuel Cycle 1098  
           Mining 1098  
           Milling 1098  
           Fuel Preparation 1100  
           Spent Fuel Reprocessing 1106  
        Radioactive Waste Management 1110  
           Liquid Waste Treatment 1112  
           Airborne Waste Treatment 1112  
           Solid Waste Treatment 1113  
           Storage of Spent Fuel 1114  
           Low-Level Waste Disposal 1115  
        Transportation of Nuclear Materials 1115  
        The Nuclear Reactor 1116  
           Light Water Reactors 1118  
           CANDU Heavy Water Reactor 1122  
           Liquid Metal (Sodium) Fast Breeder Reactor (LMFBR) 1122  
           Other Nuclear Reactors 1123  
        Radiation Processing 1124  
        Radioisotope Applications 1125  
           Radiation Sources 1125  
           Radioisotope Thermoelectric Generators 1126  
           Tracers 1126  
           Nuclear Medicine 1126  
        References 1128  
        Status and Outlook 1128  
        Nuclear Safety 1128  
        The Earth´s Energy Supply and Demand 1128  
        Nuclear Processes 1129  
        Fission 1129  
        Fusion 1129  
        Nuclide Production 1129  
        Neutron Transmutation Products 1129  
        Charged Particle Transmutation Products 1129  
        Isotope Enrichment 1129  
        The Uranium Fuel Cycle 1129  
        Fuel Preparation 1129  
        Spent Fuel Reprocessing 1129  
        Radioactive Waste Management 1130  
        Liquid Waste Treatment 1130  
        Storage of Spent Fuel 1130  
        Low-Level Waste Disposal 1130  
        Transportation of Nuclear Materials 1130  
        The Nuclear Reactor 1130  
        Light Water Reactors 1130  
        CANDU Heavy Water Reactor 1130  
        Liquid Metal (Sodium) Fast Breeder Reactor (LMFBR) 1130  
        Other Nuclear Reactors 1130  
        Radiation Processing 1131  
        Radioisotope Application 1131  
        Radiation Sources 1131  
        Radioisotope Thermoelectric Generators 1131  
        Nuclear Medicine 1131  
  Section 3: Industrial Inorganic Chemistry 1132  
     Synthetic Nitrogen Products 1133  
        Nitrogen 1133  
           Characteristics 1133  
           Nitrogen Production Processes 1135  
        Nitrogen Fixation 1135  
           Nitrogen Oxides 1135  
           Ammonia 1136  
        Nitrogen Consumption 1137  
        Environmental Issues 1139  
        Ammonia Production 1141  
        Hydrogen Production 1144  
           Manufacturing Processes 1146  
           Feed Pretreatment 1148  
           Prereformer 1148  
           Reformers 1148  
           Reformer Catalysts 1148  
           Reformer Materials of Construction 1149  
           Waste Heat Recovery 1150  
           Hydrogen Production Costs and Capital Costs 1150  
           Other Reforming Processes 1150  
           Reliability and Revamps 1150  
           Technology Suppliers 1153  
           Partial Oxidation Processes 1155  
           Technology Suppliers 1155  
           Initial Purification of Synthesis Gas 1158  
           Alkazid Process 1161  
           aMDEA Process 1161  
           Benfield Process 1161  
           Catacarb Process 1161  
           Fluor Solvent Process 1162  
           Giammarco-Vetrocoke Process 1162  
           HiPure Process 1162  
           Purisol Process 1162  
           Rectisol Process 1162  
           Selexol Process 1162  
           Shell Sulfinol Process 1162  
           Pressure Washing with Monoethanolamine (MEA) 1162  
           Retrofits of CO2 Removal System 1163  
           Final Purification of Synthesis Gas 1163  
           Compression 1164  
        Ammonia Synthesis 1164  
           Reaction Rate 1165  
           Catalysts 1165  
           Energy Efficiency 1167  
           Ammonia Plant Design 1168  
           Ammonia Separation 1168  
           Ammonia Synthesis 1169  
           Large-Capacity Ammonia Plants 1169  
           Ammonia Production Costs 1169  
        Uses of Ammonia 1170  
           Chemical Production and Other Uses 1170  
        Distribution and Storage 1172  
           Ammonia Toxicity 1172  
           Ammonia Quality 1172  
           Distribution and Storage 1173  
           Ammonia Price 1173  
        Nitric Acid 1174  
           Physical Properties 1174  
           Processes 1174  
           Uses of Nitric Acid 1182  
        Ammonium Nitrate 1183  
           Processes 1183  
           Production 1185  
        Urea 1185  
           Processes 1187  
           Production 1188  
           Storage and Distribution 1188  
           Uses 1189  
        Melamine 1189  
           Processes 1189  
           Production 1190  
           Uses 1190  
        Aliphatic Amines 1192  
           Methylamines 1192  
           Other Alkylamines 1194  
           Production 1195  
           Uses 1195  
        Ethanolamines and Secondary Products 1195  
           Ethanolamine Process 1196  
           Secondary Products of Ethanolamine 1197  
           Ethylenediamine Production 1198  
           Ethylenediamine Uses 1199  
        Hexamethylenetetramine (Hexamine) 1199  
           Hexamine Processes 1199  
        Hydrazine 1199  
           Processes 1200  
        Hydrogen Cyanide 1203  
           Safety 1203  
           Manufacture 1205  
           Production 1209  
           Uses 1209  
        Aniline 1210  
           Processes 1210  
        Other Compounds 1212  
        References 1214  
     Phosphorus and Phosphates 1219  
        Introduction 1219  
        Phosphate Rock 1220  
        Minerals 1221  
        Francolite 1222  
        Resources and Ores 1222  
        Mining 1223  
        Beneficiation 1225  
        Production and Value 1228  
        Chemical Processing of Phosphate Rock 1230  
        Thermal Process for Phosphorus and Phosphoric Acid 1230  
        Industrial Phosphates 1231  
        Wet Process Phosphoric Acid 1232  
        Dihydrate Process 1233  
        Major Dihydrate Processes 1235  
        Hemihydrate Processes for Phosphoric Acid 1237  
        Unit Operations 1239  
        Superphosphoric Acid 1241  
        Wet Process Acid By-products 1242  
           Phosphogypsum 1242  
           Fluorine Recovery 1243  
        Uranium Recovery from Wet Process Phosphoric Acid 1243  
        Recovery of Rare Earth Elements (REE) from Wet Process Phosphoric Acid 1244  
        Animal Feed Supplements 1244  
        Purified Phosphoric Acid 1244  
        Environmental Aspects 1245  
        References 1246  
     Sulfur and Sulfuric Acid 1248  
        Sulfur 1248  
           Transportation and Storage 1249  
           Solidification and Melting 1251  
           Development of the Sulfur Industry 1252  
           Sulfur Production Processes 1255  
           Recovered Sulfur 1256  
           Production and Consumption of Sulfur 1257  
        Sulfuric Acid 1260  
           Uses of Sulfuric Acid 1261  
           Development of the Sulfuric Acid Industry 1262  
           Manufacture of Sulfuric Acid by the Contact Process 1264  
           Sulfur Dioxide Production 1264  
           Single Versus Double Contact Process 1267  
           Oxidation of SO2 1268  
           Absorption of SO3 1268  
           Acid Cooling 1268  
           Other Modifications to the Sulfuric Process [45] 1269  
           Other Sources of Sulfuric Acid 1270  
           Production and Consumption of Sulfuric Acid 1270  
        References 1272  
     Salt, Chlor-Alkali, and Related Heavy Chemicals 1274  
        Sodium Chloride 1274  
        Sodium Carbonate (Soda Ash) 1278  
        Sodium Bicarbonate 1281  
        Sodium Sulfate 1282  
        Other Sulfur Compounds 1284  
           Sodium Sulfides 1284  
           Sodium Thiosulfate 1285  
           Sodium Sulfite 1285  
           Sodium Bisulfite 1285  
           Sodium Hydrosulfite (Sodium Dithionite) 1286  
        Sodium Silicates 1286  
        Chlor-Alkali (Chlorine and Caustic Soda) 1288  
        Hydrochloric Acid 1299  
        Bromine and Sodium Bromide 1301  
        Bleaches and Disinfectants 1302  
        Sodium Chlorate 1304  
        References 1305  
     Industrial Gases 1308  
        Overview 1308  
        Nitrogen 1313  
        Oxygen 1314  
        Argon 1315  
        Hydrogen 1315  
        Helium 1322  
        Carbon Dioxide 1323  
        Liquefied Natural Gas 1326  
        Acetylene 1326  
        Nitrous Oxide 1328  
        References 1328  
  Section 4: Polymer Chemistry 1330  
     Manufactured Textile Fibers 1331  
        Textile Background 1332  
        History 1333  
        Fiber Consumption 1335  
        Rayon 1339  
           Chemical Manufacture 1339  
           Wet Spinning 1342  
           Cuprammonium, Nitrocellulose, and Cellulose Acetate Processes for Rayon 1345  
              Cuprammonium Cellulose 1345  
              Nitrocellulose and Cellulose Acetate 1345  
           Textile Operations 1345  
              Spun Yarn 1346  
           Modified Viscose Rayon Fibers 1347  
              High-Wet-Modulus Rayon 1347  
              High Absorbency Rayons 1348  
           Other New Developments 1349  
           Environmentally Friendly High Wet Strength Rayon: Lyocell 1349  
        Cellulose Acetate 1349  
           Historical 1349  
           Manufacture of Cellulose Secondary Acetate 1350  
           Manufacture of Cellulose Triacetate 1352  
              Acid Recovery 1352  
              Blending of Flake 1352  
           Spinning Cellulose Acetate 1353  
              Solvent Recovery 1355  
              Dope-Dying 1355  
        Protein Fibers 1355  
        Nylon 1355  
           Historical 1355  
           Manufacture 1356  
              Nylon 66 1356  
              Nylon 6 1357  
           Melt Spinning 1358  
           Drawing 1358  
           Other Nylons, Modifications, and New Developments 1360  
        Polyesters 1361  
           Historical 1361  
           Manufacture 1361  
           Drawing 1363  
           Heat Setting 1363  
           Textured Yarns 1364  
           Staple Process 1366  
           Continuous Filament Yarn Process Variants 1366  
           Modifications and New Developments 1367  
        Acrylics 1368  
           Polymer Manufacture 1368  
           Spinning 1369  
           Bicomponent or Conjugate Spun Fibers 1371  
        Vinyl and Modacrylic Fibers 1372  
           Vinyls 1372  
           Modacrylics 1373  
        Elastomeric Fibers 1374  
        Polyolefin Fibers 1375  
           Polypropylene 1375  
              Synthesis 1377  
              Production 1378  
           High Molecular Weight Polyethylene 1380  
              Routes to High Performance 1380  
              Gel Spinning 1381  
              Production 1381  
        Aramids 1382  
           Introduction 1382  
           Manufacture 1382  
        High Temperature Resistant Fibers 1385  
           Meta-Aramid 1385  
           PBI 1385  
        Polytetrafluoroethylene 1386  
           Historical 1386  
           Polymer Synthesis 1386  
           Fiber Manufacture 1387  
           Properties 1387  
           Expanded PTFE (ePTFE) 1388  
        Glass and Carbon Fibers 1388  
           Glass 1388  
           Carbon and Graphite Fibers 1390  
        Sulfar 1391  
           Historical 1391  
           Manufacture 1391  
        Microdenier and Nano Fibers 1392  
        Nanofibers 1393  
        Fiber Variants 1394  
           Introduction 1394  
           Physical Variants 1394  
           Chemical Variants 1396  
        Polymers, Fibers, and Textiles in Medicine 1398  
           Introduction 1398  
           Examples of Medical Products and Fibers Used to Produce Them 1398  
           Special Fibers Developed Primarily for Use in Medicine 1399  
           Assembly Structures Used in Implants 1400  
        References 1400  
        Suggested Reading 1401  
     Synthetic Resins and Plastics 1403  
        Introduction 1403  
           Definition 1403  
           History 1403  
        Advantages of Plastics Over Conventional Materials 1404  
        Markets for Plastics 1404  
           Major Classes of Plastic Materials 1405  
        Part I: Polymer Chemistry 1405  
        Molecular Weight 1405  
        Chain Structure 1406  
        Chemical Structure 1407  
        Morphology 1407  
        Transition Temperatures 1409  
           Glass Transition Temperature (Tg) 1409  
           Crystallization and Melting Points (Tm) 1410  
        Polymerization 1411  
           Step Reaction Polymerization 1411  
           Chain Reaction Polymerization 1411  
           Coordination Polymerization 1414  
        Polymerization Methods 1414  
           Bulk Polymerization 1415  
           Solution Polymerization 1415  
           Suspension Polymerization 1416  
           Emulsion Polymerization 1416  
        Copolymerization 1417  
           Random Copolymerization 1417  
           Block and Graft Copolymers 1418  
        Mechanical Properties 1419  
           Viscoelasticity 1419  
           Failure Behavior 1420  
        Part II: Commercial Plastic Materials 1422  
        Classes of Families of Commercial Plastics 1422  
           Commodity Thermoplastics 1422  
           Engineering and Specialty Thermoplastics 1428  
           Biopolymers 1434  
           Thermoplastic Elastomers 1436  
           Thermoset Plastics 1437  
        General Considerations 1440  
           Structure-Property Relationships 1440  
           Additives 1441  
           Critical Properties: Challenges to the Plastics Industry 1443  
           Fire Performance 1444  
           Health and Environment 1444  
           Recycling 1444  
        Part III: Plastic Processing 1445  
        Rheology 1445  
           Fundamental Concepts 1445  
           Instrumental Measurement of Flow Properties 1446  
           Practical Aspects of Polymer Rheology 1446  
           Drying 1447  
        Extrusion 1447  
           Basic Functions 1447  
           Major Processes and Products 1449  
        Injection Molding 1450  
           Introduction 1450  
           Injection Molding Cycle 1450  
           Variations and Details 1451  
        Reaction Injection Molding 1452  
           Overview 1452  
           Ingredients 1452  
           Equipment and Process 1453  
        Structural Foam 1453  
           Definition 1453  
           General Description 1454  
           Degree of Expansion 1454  
           Benefits 1454  
           Problems in Structural Foaming 1454  
        Low-Density Foams 1454  
           Polyurethane 1455  
           Expanded Polystyrene 1455  
           Polyvinyl Chloride 1456  
           Polyethylene 1456  
        Blow Molding 1456  
        Thermoforming 1457  
        Rotational Molding (``Rotomolding´´) 1458  
        Powder Coating 1458  
           Fluid Bed Coating 1459  
           Electrostatic Fluid Bed 1459  
           Electrostatic Spray 1459  
        Calendering 1460  
        Vinyl Plastisol Processing 1461  
        Liquid Casting Processes 1462  
        Compression Molding and Transfer Molding 1463  
        Reinforced Plastic Processing 1464  
           Matched Die Molding Processes 1464  
           Open Molding 1465  
           Special Processes 1465  
        References 1466  
        Further Reading 1468  
     Rubber 1469  
        Introduction 1469  
        Rubber Concepts 1470  
           Polymer Structure 1471  
              Macrostructure 1471  
                 Molecular Weight 1471  
                 Molecular Weight Distribution 1471  
                 Branching 1471  
              Microstructure 1472  
              Network Structure 1472  
           Rubber Properties 1473  
              Elasticity: The Retractive Force 1473  
              Glass Transition Temperature 1474  
              Crystallinity 1474  
              Rubber Use 1475  
                 Compounding 1475  
                 Curatives 1475  
                 Reinforcing Agents 1475  
                 Fillers 1475  
                 Plasticizers 1475  
                 Antidegradants 1475  
              Processing 1476  
              Natural Rubber 1476  
              Uses 1477  
              Polyisoprene 1478  
              Monomer Production 1478  
              Polymer Production Process 1479  
              Use 1479  
              Styrene-Butadiene Rubber 1479  
              Monomer Production 1479  
              Polymer Production Process 1480  
              Emulsion Process 1480  
              Solution Process 1482  
              Functional Solution SBR 1483  
              Polybutadiene (BR) 1484  
              Monomer Production 1484  
              Polymer Production Process 1484  
              Uses 1484  
           Ethylene-Propylene Rubber 1486  
              Monomer Production 1486  
              Polymer Production 1486  
              Use 1486  
           Butyl Rubber 1487  
              Monomer Production 1487  
              Production Process 1487  
              Properties and Use 1487  
           Nitrile Rubber 1487  
              Monomer Production 1488  
              Polymer Production 1488  
              Properties and Use 1488  
           Hydrogenated Nitrile Rubber 1488  
              Uses 1488  
           Chloroprene Rubber 1488  
              Monomer Production 1489  
              Production Process 1489  
           Properties and Uses 1489  
        Silicone Elastomers 1489  
           Monomer Production 1489  
           Polymer Production 1490  
           Uses 1490  
           Polyurethane Rubber 1490  
              Raw Materials 1491  
              Uses 1491  
           Modified Polyethylene Rubbers 1491  
           Chlorinated Polyethylene 1491  
           Chlorosulfonated Polyethylene 1492  
           Thermoplastic Elastomers 1492  
              Block Copolymers 1492  
              Uses 1493  
           Ionomers 1493  
              Uses 1494  
           Metallocene Elastomers 1494  
              Rubber-Plastic Alloys 1494  
           Uses 1495  
           Plasticized Polyvinyl Chloride 1495  
              Monomer Production 1495  
              Production Process 1495  
              Properties and Use 1495  
           Fluorocarbon Elastomers 1495  
              Uses 1496  
        References 1496  
  Section 5: Biochemistry 1498  
     Industrial Biotechnology: Discovery to Delivery 1499  
        Introduction 1499  
        Discovery of Organisms and Molecules 1501  
           Microbial Diversity 1501  
           Screening and Selection 1502  
        Cell Engineering 1503  
        Molecular Engineering 1505  
        Development of a Production Process 1505  
           Strain 1505  
           Fermentation Process 1506  
           Sterilization 1507  
        Microbial Kinetics 1508  
        Ideal Types of Fermentors 1509  
        Oxygen Transfer Considerations 1512  
        Scale-Up/Scale-Down and Control 1513  
        Instrumentation, Analytics, and Control 1514  
        Recovery of Fermentation Products 1515  
        Separation of Proteins and Peptides 1516  
        Fermentor Harvest and Primary Recovery 1519  
        Formulation 1523  
        Whole Cell Recovery 1529  
           Separation of Small Molecules and Metabolites 1529  
        Regulatory Considerations 1530  
        Delivery of Products 1531  
        Production Cost 1533  
           Variable Cost 1533  
           Fixed Cost 1536  
           Correlation to Overall Fermentation Cost 1537  
           Unifying Metrics 1537  
        Organic Acids and Polymers 1538  
        Alcohols 1549  
        Hydrocarbons 1553  
           Advanced Biofuels 1555  
        Higher Alcohols 1555  
        Biodiesel Production 1556  
           Isoprenoid-Based Biofuels 1556  
           Carbon Sources for Biofuel Production 1557  
           Next-Generation Processes: Fuels from Carbon Dioxide 1558  
        Amino Acids 1558  
        Vitamins and Nutraceuticals 1563  
        Antibiotics 1567  
        Biopharmaceuticals 1570  
        Enzymes 1571  
        Future: Biorefineries 1571  
        References 1572  
     Industrial Enzymes and Biocatalysis 1575  
        Introduction 1575  
        Section I: Industrial Enzymes: General Properties 1577  
           History of Enzyme Use 1577  
           Enzyme Structure and Properties 1578  
           Enzyme Classification 1581  
           Enzyme Catalysis and Kinetics 1582  
              Enzyme Kinetics 1583  
              Enzyme Inhibition 1585  
           Enzyme Discovery and Engineering 1586  
              Enzyme Discovery 1586  
              Enzyme Engineering 1588  
        Section II: Industrial Enzymes-Properties and Applications 1590  
           Proteases 1593  
              Protease Applications 1594  
              Protease Production 1595  
           Amylases 1596  
              Amylase Production 1597  
              Amylases in Wet and Dry Milling Processes 1597  
              Additional Amylase Applications 1598  
           Glucose Isomerase 1600  
           Cellulases 1601  
           Hemicellulases 1601  
              Lignocellulose Degradation with Cellulases and Hemicellulases 1602  
           Lipases and Esterases 1603  
           Phytase 1604  
           Oxidoreductases 1605  
           Emerging Industrial Enzymes 1605  
        Section III: Industrial Biocatalysis 1606  
           Biocatalytic Processes 1608  
           Immobilized Enzymes 1608  
              Kinetics of Immobilized Enzymes 1609  
              Current Methods for Large-Scale Immobilization 1610  
           Bioreactor Configurations 1613  
           Whole-Cell Biocatalysis 1615  
           Nonaqueous Biocatalysis 1618  
              Novel Media for Biocatalysis 1619  
           Products of Biocatalysis 1621  
              Fine and Bulk Industrial Chemicals 1621  
              Chiral Pharmaceutical Intermediates 1628  
              Herbicides 1632  
              Carbohydrates 1633  
           Future Trends in Biocatalysis 1636  
              Products 1636  
        Summary and Conclusion 1637  
        References 1637  
     Industrial Production of Therapeutic Proteins: Cell Lines, Cell Culture, and Purification 1643  
        Introduction 1643  
        Cells Used for Industrial Production 1645  
           Host Cell Lines 1645  
           Expression Systems 1647  
           Identifying High-Expressing Clonal Cells 1648  
           Cell Banking 1649  
           Cell Stability 1650  
        Media 1650  
           Commercial Serum-Free Media 1651  
           Approaches for Serum-Free Medium Development 1652  
           Chemically Defined Media Development 1653  
        Bioreactor Systems 1654  
           Stirred Tank Systems 1654  
           Disposable Bioreactors 1655  
           Modes of Bioreactor Operation 1656  
        Cell Culture Process and Control 1657  
           Process Parameters 1657  
           Mitigating Effects of Physical and Chemical Stress 1657  
           Fed-Batch Process Control and Optimization 1659  
           Perfusion Process Control and Optimization 1659  
           Scale-Up of Mammalian Cell Bioreactors 1660  
        Purification Process 1661  
           Platform Purification Processes 1661  
           Cell Culture Harvest and Clarification 1663  
           Capture Chromatography 1665  
           Removal of Impurities 1665  
           Virus Filtration 1667  
           Product Formulation by Ultrafiltration, Diafiltration, and Sterile filtration 1667  
           Strategies for Scaling Up Purification Process 1668  
        References 1669  
  Section 6: Emerging Fields of Industrial Chemistry 1674  
     Nanoparticles: From Fundamentals to Applications 1675  
        Introduction 1675  
        What Is Nano? 1676  
        History 1677  
        A New Realm of Matter 1678  
        Synthesis 1679  
        Solvated Metal Atom Dispersion (SMAD) Method for the Preparation of Nanoparticles 1679  
        Gold (Au) Nanoparticles 1681  
        Silver (Ag) Nanoparticles 1683  
        Semiconductor Nanoparticles 1685  
        Metal Oxide Nanoparticles 1686  
        Modified Aerogel Procedure 1687  
        Mixed Metal Oxide Nanoparticles 1690  
        Selected Applications of Nanoparticles 1691  
           Catalysis: Dechlorination and Dehydrochlorination 1691  
        Destructive Adsorption of Chemical Warfare (CW) Agents 1692  
        Photocatalytic Degradation of Organics 1692  
           Commercial Products 1693  
        Conclusions 1693  
        References 1694  
     Electrochemical Energy Storage: Current and Emerging Technologies 1696  
        Introduction 1697  
           Fundamental Science of Electrochemical Storage 1698  
           Charging Conditions and Termination 1702  
           Theoretical Capacity 1702  
           Theoretical and Practical Cell Voltages 1704  
        Primary Batteries 1704  
           Zinc Air (Zn-Air) Battery 1705  
           Lithium Air (Li-Air) Battery 1706  
           Lithium Thionyl Chloride (Li/SOCl2) Battery 1706  
        Secondary Batteries 1707  
           Recombination Batteries 1707  
              Lead Acid (Pb-Acid) Battery 1710  
              Nickel-Cadmium (Ni-Cd) Battery 1711  
              Nickel Metal Hydride (NiMH) Battery 1712  
           Lithium Secondary Batteries 1712  
              Lithium Ion Battery (Li-Ion) 1713  
              Lithium Iron Phosphate (LiFePO4) 1714  
           Lithium-Metal-Polymer (Li-Polymer) 1715  
        High Temperature Batteries 1716  
        Redox-Flow Batteries 1717  
        Supercapacitors 1719  
        Conclusions and Emerging Technologies 1721  
        References 1723  
     Electrochemical Energy Production Using Fuel Cell Technologies 1729  
        Introduction to Fuel Cells 1730  
        H2-Fueled Polymer Electrolyte Membrane Fuel Cells (PEMFCs) 1731  
           Introduction 1731  
           Polymer Electrolyte Membrane Separator 1733  
              Nafion 1733  
              Alternative Polymer Electrolytes 1736  
           Catalysts Used in PEMFC Anodes and Cathodes 1736  
           Catalyst Supports for PEMFCs 1737  
              Carbon Support Materials 1737  
              Other Catalyst Supports 1739  
           Catalyst Layers (CLs) 1740  
           Gas Diffusion Layer (GDL) 1741  
           Microporous Layer (MPL) 1741  
           Bipolar Plates 1741  
           Other Cell Components 1741  
           PEMFC Full System 1741  
        Proton Exchange Membrane-Based Direct Alcohol Fuel Cells (PEM-DAFCs) 1742  
           Components and Reactions in Direct Alcohol Fuel Cells 1743  
           Effect of DAFC Operating Conditions on Performance 1745  
           Methanol and Ethanol Oxidation Mechanism 1747  
           Anode Catalysts Used in DAFCs 1749  
              Pt-Ru-Based Catalysts 1749  
              Pt-Sn-Based Catalysts 1749  
              Other Pt-Based Catalysts for Both Methanol and Ethanol Oxidation Reactions 1750  
              Pt-Based Core-Shell Methanol and Ethanol Oxidation Reactions 1750  
           Direct Formic Acid Fuel Cells (DFAFCs) 1751  
        Solid Oxide Fuel Cells (SOFCs) 1752  
           SOFC Cell Designs 1753  
           Typical SOFC Cell Materials 1755  
              SOFC Electrolytes 1755  
              SOFC Anode Materials 1755  
              SOFC Cathode Materials 1757  
              Interconnects 1757  
           SOFC Material Synthesis Methods 1758  
        Molten Carbonate Fuel Cells 1759  
           Ionic Melt Electrolytes 1761  
           Anode Catalyst Materials 1762  
           Cathode Catalyst Materials 1763  
           Manufacturing of MCFCs 1763  
           Direct Carbon (Molten Liquid) Fuel Cells (DCFCs) 1764  
        Summary 1765  
        References 1766  
     CO2 Utilization 1780  
        Introduction 1780  
        Direct Utilization of Carbon Dioxide 1781  
           Supercritical CO2 1781  
           Microalgae 1782  
        Conversion of Carbon Dioxide to Chemicals 1788  
        Conversion of Carbon Dioxide to Energy Products 1789  
           Methanol 1789  
           Dimethyl Carbonate 1791  
           Dimethyl Ester 1792  
        Hydrogen Source 1793  
        Carbon Integration 1795  
        Conclusion 1795  
        References 1797  
  Section 7: Industrial Processing and Engineering 1802  
     Safety Considerations in the Chemical Process Industries 1803  
        Introduction 1805  
           Why Process Safety Is Important 1805  
           Occupational Safety Versus Process Safety 1805  
           Process Safety Technology Issues 1805  
           Process Safety Management Issues 1806  
           Barrier Analysis and Layers of Protection [2] 1806  
        Anatomy of an Incident [3] 1808  
           The Anatomy of an Incident Model 1808  
           Loss of Containment [2] 1808  
           Containment and Control [2] 1809  
           Initiating Cause or Event [2] 1809  
           Prevention of Loss of Containment Events [2] 1810  
              Safety Instrumented Systems [2, 4] 1810  
              Redundant Instrumentation and Control Systems [5] 1810  
           Number of Inputs Consequence 1811  
              Pressure Relief Systems 1812  
              Blow Down Systems [2] 1812  
           Mitigation of Loss of Containment Events [2] 1813  
              Design for Emergency Isolation of Piping Systems [2] 1813  
              Gas Detection [2] 1814  
              Flame/Detonation Arrestors [2] 1814  
              Explosion Venting, Mechanical Isolation, and Explosion Suppression [12] 1814  
              Fire Protection [2] 1814  
              Emergency Response [2] 1815  
        Management Systems (Risk Based Process Safety) [2, 13] 1815  
           Commit to Process Safety 1816  
           Process Safety Culture 1817  
              Human Factors [2] 1817  
           Compliance with Standards 1817  
              Inherently Safer Concepts [2, 14] 1817  
              Process Design [2] 1818  
           Inerting 1821  
              Electrical Area Classification (EAC) [2] 1823  
        Static Electricity, Grounding, and Bonding 1823  
           Introduction 1823  
           Hazard Determinants 1824  
           Review of Design Alternatives 1828  
           Process Safety Competency 1828  
           Workforce Involvement 1828  
           Stakeholder Outreach 1828  
           Understand Hazards and Risk 1829  
           Process Safety Knowledge 1829  
        Combustion Hazards 1829  
           Introduction 1829  
           Fire [25] 1829  
           Flammability 1831  
           Mists and Foams 1834  
           Ignition 1835  
        Explosions 1839  
           Development of Pressure 1839  
           Deflagration 1840  
           Detonations 1841  
           Explosion Violence 1842  
           Losses from Dust Explosions 1843  
        Boiling Liquid Expanding Vapor Explosions (BLEVES) 1845  
        Damage Estimates [16] 1846  
           Explosion Consequences 1846  
           Radiation Consequences 1846  
           Unconfined Vapor Cloud Explosions (UVCE) 1848  
           Physical Explosions 1848  
        Mechanical Heat 1851  
        Vacuum [32] 1851  
           Protective Measures for Equipment 1852  
              Reactivity Hazards [2] 1852  
              Toxicity Hazards [2] 1854  
              Corrosivity Hazard [2] 1855  
           Hazard Identification and Risk Analysis 1856  
              Hazard Identification 1857  
           Some Tools for Evaluating Risks and Hazards 1858  
              Consequences and Impacts 1858  
              Probability 1859  
              Risk Analysis 1859  
              Risk Understanding 1859  
           Quantitative Risk Analysis (QRA) 1860  
              Safety Risk Criteria [44] 1860  
              Security Vulnerabilities of Fixed Chemical Sites [48] 1862  
           Manage Risk 1862  
           Operating Procedures 1863  
           Safe Work Practices 1863  
           Asset Integrity and Reliability 1863  
           Contractor (Safety) Management 1864  
           Training and Performance Assurance 1864  
           Management of Change (MOC) 1864  
           Operational Readiness 1864  
           Conduct of Operations 1865  
           Emergency Management 1865  
           Learn from Experience 1865  
           Incident Investigation 1865  
           Measurement and Metrics 1866  
           Auditing 1866  
           Management Review and Continuous Improvement 1866  
        Process Safety in Bioprocess Manufacturing Facilities [49] 1867  
        Regulations 1868  
           Process Safety Management 1868  
           Risk Management Plans (RMPs) 1874  
           Toxics Release Inventory 1875  
        Hazwoper 1875  
           More Information 1875  
        The Principal Reason for Most Chemical Process Accidents 1876  
           Levels of Causes 1876  
        Case Histories 1876  
           Flixborough, England 1974 [19] 1876  
           Bhopal, 1985 (CandEN Feb. 11, 1985 1877  
           Phillips Explosion, 1989 [39] 1879  
        Summary 1882  
        References 1882  
        Additional Reading References 1884  
        Internet References and WEB Pages 1884  
     Applied Statistical Methods and the Chemical Industry 1886  
        Introduction 1886  
        Simple Tools of Descriptive Statistics 1887  
        Tools of Routine Industrial Process Monitoring and Capability Assessment 1893  
        Statistical Methods and Industrial Experimentation 1899  
           Identifying Major Contributors to Process Variation 1900  
           Discovering and Exploiting Patterns of Factor Influence on Responses 1903  
        Special Statistical Tools for Chemical Applications 1908  
           Mixture Experiments 1908  
           Mechanistic Model Building 1913  
        Modern Business Process Improvement and the Discipline of Statistics 1914  
        Conclusion 1915  
        References 1915  
     Green Engineering: Integration of Green Chemistry, Pollution Prevention, Risk-Based Considerations, and Life Cycle Analysis 1917  
        Overview and Scope 1918  
           What Is Green Chemistry? 1918  
           What Is Green Engineering? 1918  
           Role of Risk Assessment 1919  
           What Is Life Cycle Assessment and Its Role? 1920  
           Chapter Objective 1920  
           Chapter Layout 1920  
        Green Chemistry Principles and Pathway to Green Engineering 1921  
           Introduction 1921  
           Twelve Principles of Green Chemistry 1922  
           Principles of Green Engineering 1924  
           Examples of Green Integration of Chemistry and Engineering 1925  
              Summary 1928  
        Pollution Prevention Heuristics for Chemical Processes 1928  
           Introduction 1928  
           Hierarchical Rules for Waste Minimization 1928  
              Batch or Continuous? 1930  
              Input-Output Structure 1930  
                 Recycle Structure of the Flow Sheet 1931  
              Reaction Systems 1931  
              Separation Systems 1932  
              Post-processing and Product Section 1933  
           Energy Systems 1933  
           Auxiliary Equipments 1934  
           Heuristics for Green Reactor Design 1934  
              Minor Modifications 1934  
              Retrofitting 1935  
                 More Greener Processes 1935  
           The P2 Rules for Separations Devices 1935  
              Distillation Columns 1936  
              Gas-Liquid Separation 1936  
              Gas-Solid Separations 1936  
              Liquid-Liquid Separations 1936  
              Liquid-Solid Separations 1936  
           Illustrative Examples 1937  
           Summary and the Path Forward 1940  
        Understanding and Prediction of the Environmental Fate of Chemicals 1941  
           Introduction 1941  
           Translocation of Chemicals in the Environment 1942  
              Modeling the Environment 1942  
                 Translocation Processes in Air 1944  
                 Translocation Processes in Water 1946  
              Translocation Processes in Soil 1947  
              Translocation Processes Involving Biota 1948  
           Transformation of Chemicals in the Environment 1948  
              Biotic Transformation Processes 1948  
                 Biodegradation 1948  
                 Phytodegradation 1950  
           Abiotic Transformation Processes 1950  
              Hydrolysis 1950  
              Photolysis 1951  
              Oxidation/Reduction Reactions 1953  
           The Connection Between Chemical Properties and Environmental Fate 1953  
              Traditional Chemical Properties 1953  
              Specialized Chemical Properties 1954  
              Sources of Chemical Property and Fate Data 1955  
                 Handbooks 1955  
                 Software and Online Sources of Chemical Properties 1955  
                 Estimation Methods 1955  
              Heuristics for Predicting Environmental Fate 1955  
        Environmental Performance Assessment for Chemical Process Design 1955  
           Scope 1955  
           Overview of Environmental Impact Assessment: The Three Tier Approach 1956  
           Early Process Design Evaluations: ``Tier I´´ Assessment 1959  
              Solvent Selection 1959  
              Reaction Pathway Selection 1959  
           Evaluations During Process Synthesis: ``Tier II´´ Assessment 1961  
           Detailed Evaluation of Process Flowsheets: ``Tier III´´ Assessment 1961  
           Hybrid Screening Evaluations: Combining ``Tier I´´-``Tier III´´-Life Cycle Assessment 1965  
           Conclusions 1969  
        Life Cycle Assessment 1970  
           Introduction 1970  
              Historical Background and ISO Standards 1970  
                 Steps or Phases Involved in LCA 1970  
           Goal and Scope of LCA 1972  
           Methods for Life Cycle Inventory (LCI) 1973  
              Economy Scale Method of LCI 1973  
              Life Cycle Scale of LCI 1974  
              Equipment Scale Approach 1974  
              The Hybrid Approach 1974  
              Limited LCI Approach and Other Methods 1974  
                 Other Methods 1974  
                 Use of Exergy Concept 1974  
           Impact Assessment and Analysis 1975  
              Classification 1975  
              Characterization 1975  
              Valuation 1975  
           LCA in Practice 1976  
              Fuels for Electricity Production 1976  
              Hydrogen Production 1977  
              Transportation Fuels 1977  
              Automobile Fuel Options 1977  
              Catalytic Converter and Auxiliary Power Units 1978  
              Electrochemical Processes 1978  
              Pharmaceuticals 1978  
                 Desalination and Water Usage 1979  
                 Paint Industry 1979  
                 Pulp and Paper Industry 1980  
                 Plastic Recycle 1980  
                 Waste Management 1980  
                 Consumer Products 1981  
                 Food Industry and Food Packaging 1981  
           Life Cycle Sustainability Assessment (LCSA) 1982  
           AIChE Sustainability Index 1983  
           Software and Databases 1983  
              Conclusions 1984  
        References 1985  
     Industrial Catalysis: A Practical Guide 1991  
        The Importance of Catalysis 1992  
        How Does a Catalyst Work? 1993  
        What Are the Catalytic Metals and Metal Oxides? 1994  
        The Structure of Heterogeneous Catalysts 1994  
        Rate-Limiting Steps for a Supported Catalyst 1995  
        Selectivity 1998  
        Catalyst Preparation 1999  
        A Heterogeneous Catalytic Reaction: An Example 2001  
        Active Catalytic Sites 2001  
        Reactor Types 2002  
        Kinetics 2002  
        Rate Models 2005  
        Catalyst Deactivation 2005  
        Homogeneous Catalytic Reactions 2009  
        Commercial Applications 2009  
        Petroleum Processing 2009  
        Alternative Fuels 2013  
        Catalysts for Controlling Automotive Emissions 2014  
        Three-Way Catalytic Conversion 2015  
        Modern Catalytic Converter Systems 2017  
        Controlling Emissions from Diesel Engines 2018  
        Diesel Oxidation Catalysts 2019  
        Controlling NOx in Diesel Engines 2020  
        Catalytic Hydrogenation of Vegetable Oils for Edible Food Products 2021  
           Triglycerides 2021  
        Fertilizers and Hydrogen Generation 2023  
        Ammonia Synthesis 2025  
        Nitric Acid Synthesis 2026  
        Pure Hydrogen Generation with Pressure Swing Adsorption Purification 2027  
           Fuel Cells 2027  
        Production of Butyraldehyde: A Homogeneous Catalytic Reaction 2028  
        Polyethylene and Polypropylene for the Production of Plastics 2029  
        Catalyst Challenges 2030  
        References 2030  
     Dividing Wall Columns in the Chemical Industry 2032  
        Introduction 2032  
        Why Are Dividing Wall Columns of Interest? 2032  
        Conventional Distillation Sequences 2033  
        Basic Dividing Wall Column Configurations 2035  
        Offset Dividing Walls 2036  
        Energy Savings 2037  
           Remixing Effects 2037  
           Energy Efficiency and Configuration Selection 2038  
        Simulation and Modeling of DWCs 2040  
        Industrially Installed DWC Performance Characteristics 2041  
        Retrofits 2041  
        Intensified DWC Configurations 2042  
           4+ Component DWCs 2042  
           E-DWC 2043  
           A-DWC 2044  
           R-DWC 2044  
        Industrial Dividing Wall Column Applications 2046  
        Chemical industry DWC practitioners (Table 5) 2047  
           BASF 2047  
           British Petroleum (BP) 2048  
           Sasol 2049  
           ExxonMobil (Esso) 2049  
           Kyowa Yuka Chemical Company 2049  
           Valero 2049  
           Bayer AG 2049  
           LG Chemical 2050  
           Lonza 2050  
           Bharat Petroleum Corporation Limited (BPCL) 2051  
           Chemical Industry DWC Technology Providers (Table 7) 2051  
           Montz 2051  
           Sulzer Chemtech 2052  
           Sumitomo Heavy Industries (SHI) 2052  
           Koch-Glitsch 2054  
           UOP 2054  
           Kellogg, Brown, and Root (KBR) 2056  
           ThyssenKrupp/Krupp Uhde 2056  
           Linde AG 2057  
           GTC 2057  
        Conclusion 2059  
        References 2059  
     Process Control in the Chemical Industry 2063  
        Introduction 2064  
        Process Understanding 2065  
           Process Characterization 2068  
              First-Order Plus Deadtime Process 2069  
              Integrating Process 2070  
              Process Linearity 2071  
        Single-Loop Control 2071  
           Manual Control 2071  
           Feedback Control 2073  
              Proportional-Only Control 2075  
              Proportional-Integral (PI) Control 2076  
              Proportional-Integral-Derivative (PID) Control 2078  
                 Controller Action 2079  
                 Back Calculation 2080  
              PID Implementation 2081  
                 Mode 2082  
              Tuning and Loop Performance 2084  
                 Manual Tuning 2084  
              Automatically Establishing Tuning 2086  
                 Commissioning: Sticky Valves and Other Field Challenges 2087  
        Multi-loop Control 2089  
           Feedforward Control 2089  
              Dynamic Compensation 2090  
           Cascade Control 2093  
              Benefits 2094  
              Example: Superheater Temperature Control 2094  
                 Implementation 2096  
           Override Control 2097  
              Override Operation 2098  
              Implementation 2099  
        Control Using Two Manipulated Parameters 2099  
           Split-Range Control 2101  
              Powerhouse Example 2101  
                 Implementation 2102  
           Ratio Control 2104  
              Ratio Input Selection 2104  
              Example: Blending 2104  
                 Implementation 2105  
        Model Predictive Control 2106  
           MPC Replacement of PID 2107  
           Using MPC to Address Process Interactions 2108  
           Layering MPC onto an Existing Strategy 2108  
     Industrial Chemistry of Steel 2110  
        Introduction 2110  
           Construction 2111  
           Transport 2111  
           Energy 2111  
           Packaging 2111  
           Appliances and Industry 2111  
        What Is Steel 2112  
           Major Classes of Steel [3, 5] 2112  
        Manufacturing of Steel [1-5] 2112  
           Liquid Pig Iron Production in Blast Furnace 2113  
           Solid Iron Production: DRI 2118  
           The Electric Arc Furnace Process 2119  
           Refining of Steel 2119  
           Casting 2120  
              Continuous Casting 2120  
              Ingot Casting 2120  
           Rolling 2120  
           Recycling [6] 2121  
        Thermochemistry [1, 2, 4] 2122  
           Thermochemistry of Ironmaking in Blast Furnace 2122  
           Thermochemistry of Direct-Reduced Iron (DRI) [7, 8] 2125  
           Thermochemistry of Steelmaking 2126  
           Thermochemistry of Steel Refining 2126  
        Future of Steel 2127  
           Production and Growth Patterns [7, 8] 2127  
           Energy Consumption 2127  
           Economics of Steel Production 2127  
           Environmental 2129  
           Safety 2131  
        References 2131  
     Managing an Emergency Preparedness Program 2133  
        Introduction 2133  
           Prevention, Prediction, and Preparation 2133  
           Need for Emergency Preparedness Programs 2134  
        Preventing and Predicting Emergencies: Getting Started 2135  
        Hazard Identification and Mitigation 2137  
           Process Safety Management Team 2137  
           Identifying Hazards: PSR Teams 2137  
           Review Methods 2138  
           Recommendations and Reports 2139  
           Mitigating Hazards: Release Detection and Mitigation 2140  
        Preparing for Emergencies: Identifying and Evaluating Resources 2142  
           Personnel 2142  
           Plans 2142  
           Alarm Systems 2145  
           Facilities for Protection and Communication 2146  
        Developing an ERP 2147  
           Plan Design 2148  
           EMO Structure 2149  
        Training Personnel 2151  
           Fire Brigade Training 2152  
           EMO Training 2152  
           Employee Training 2153  
           Facility Drills 2153  
        Involving the Community 2154  
           Communications 2154  
           Integrating Plans 2156  
           Off-Site Warning 2156  
           Local Emergency Plans 2157  
           Local Emergency Planning Committees 2157  
           Drills and Critiques 2158  
        Laws, Regulations, and Support 2158  
           Laws 2158  
           Meeting the Requirements 2159  
           Prevention and Preparation 2159  
           Plans 2162  
           Communications 2162  
           Reports 2162  
           Training, Drills, Audits, and Evaluations 2162  
           Sources of Assistance 2163  
        Select Bibliography 2163  
           Standards 2164  
        Suggested Reading 2164  
           Regulations 2164  
           Prevention and Planning 2164  
        Laws, Regulations, and Standards 2165  
           Laws and Regulations 2165  
           Transportation 2166  
     Environmental Chemical Determinations 2167  
        Introduction 2167  
        Significance of Environmental Chemical Determinations 2167  
        Chemical Analysis Strategies 2168  
           Samples and Sampling Strategies 2168  
           Determination of Total Elements or Total Related Substances 2169  
           Determination of Specific Substances 2170  
              Target Analyte (TA) Strategy 2171  
              The Broad Spectrum (BS) Strategy 2171  
           Single-Analyte and Multi-analyte Methods 2172  
           Remote Laboratory Analyses and Field Analyses 2172  
           Discrete Samples and Continuous Monitoring 2173  
           Analytical Quality Assurance and Control 2174  
        Development and Documentation of Analytical Methods 2174  
           Research Methods 2174  
           Methods in Development 2175  
           Methods Published by Standard-Setting Organizations 2175  
           Methods Published or Referenced in Government Agency Regulations 2175  
        Characteristics of Analytes, Samples, and Sampling Techniques 2176  
           Volatile Analytes 2176  
           Semivolatile Analytes 2176  
           Nonvolatile analytes 2178  
           Condensed-Phase Samples 2178  
           Vapor-Phase Samples 2180  
              Bulk Vapor-Phase Samples 2180  
              Separated Analytes 2181  
        Processing of Samples Before Determination of the Analytes 2182  
           Chromatographic Analytical Methods 2183  
           Chromatographic Separation Techniques 2183  
              Gas Chromatography 2183  
              High-Performance Liquid Chromatography 2184  
              High-Performance Ion Exchange Chromatography 2185  
              Other Chromatographic and Related Techniques 2185  
           Chromatography Detectors 2185  
        Nonchromatographic Analytical Methods 2186  
           Elemental Analysis 2187  
              Atomic Absorption 2187  
              Atomic Emission 2187  
              Mass Spectrometry 2187  
           Organic and Inorganic Compounds and Ions 2188  
        Glossary 2188  
        References 2190  
        Suggested Additional Reading 2190  
  Index 2191  


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