|
In Memoriam |
5 |
|
|
Foreword |
7 |
|
|
Preface |
9 |
|
|
Contents |
14 |
|
|
What Is Industrial Chemistry |
18 |
|
|
Section 1: Raw Materials for the Chemical Process Industries |
27 |
|
|
Petroleum and Its Products |
28 |
|
|
Introduction |
28 |
|
|
What Is Petroleum? |
28 |
|
|
Primary Energy Sources Versus Energy Vectors. |
29 |
|
|
Petroleum Products |
30 |
|
|
People and Petroleum: A History |
30 |
|
|
Ancient Times |
30 |
|
|
After the Eighteenth Century |
33 |
|
|
Modern Petroleum Industry |
38 |
|
|
Companies |
38 |
|
|
Reserves |
38 |
|
|
Consumption |
39 |
|
|
How Long Will It Last? |
39 |
|
|
Untapped Sources of Energy: Conservation and Production Efficiency |
41 |
|
|
Other Fossil Hydrocarbons |
42 |
|
|
Natural Gas and Condensate |
42 |
|
|
Bitumen, Asphalt, Tar |
42 |
|
|
Coal and Kerogen |
42 |
|
|
Properties of Petroleum |
43 |
|
|
Density, Distillation, and Elemental Composition |
43 |
|
|
Molecular Composition |
45 |
|
|
Paraffins |
46 |
|
|
Hydrocarbon Ring Compounds (Naphthenes and Aromatics) |
46 |
|
|
Heteroatom Compounds |
47 |
|
|
Continuity Principle |
48 |
|
|
Crude Assay |
50 |
|
|
Origin of Petroleum |
50 |
|
|
Petroleum System |
50 |
|
|
Exploration |
51 |
|
|
Drilling and Production |
53 |
|
|
Drilling |
53 |
|
|
Directional and Horizontal Drilling |
53 |
|
|
Completion |
54 |
|
|
Production |
55 |
|
|
Well Stimulation |
55 |
|
|
Fracking to Produce Hydrocarbons from Tight Formations |
56 |
|
|
Heavy Oil and Bitumen Production |
56 |
|
|
Kerogen Conversion |
56 |
|
|
Refining |
57 |
|
|
Refinery Configuration Overview |
57 |
|
|
Crude Treatment, Crude Distillation, and Top-of-the Barrel Processing |
57 |
|
|
Upgrading Residue |
58 |
|
|
Product Blending |
58 |
|
|
Plantwide Systems |
61 |
|
|
The Need for Conversion |
62 |
|
|
Petroleum Refining Chemistry |
62 |
|
|
Olefins: Saturation and Polymerization |
62 |
|
|
Aromatics and Naphthenes: Saturation, Dehydrogenation, and Condensation |
62 |
|
|
Hydrodesulfurization (HDS) |
64 |
|
|
Hydrodenitrogenation (HDN) |
67 |
|
|
Hydrodeoxygenation (HDO) |
67 |
|
|
Hydrodemetalation (HDM) |
67 |
|
|
Hydrogenative Removal of Microcarbon (HDCCR) |
69 |
|
|
Conversion |
69 |
|
|
Chemistry of Conversion via Thermal Cracking |
69 |
|
|
FCC Chemistry (Catalytic Cracking) |
70 |
|
|
Hydrocracking Chemistry (Catalytic) |
72 |
|
|
Comparison of Catalytic and Thermal Cracking |
72 |
|
|
Alkylation Chemistry |
72 |
|
|
Catalytic Reforming Chemistry |
72 |
|
|
Isomerization Chemistry |
74 |
|
|
SMR (Steam-Hydrocarbon Reforming) Chemistry |
74 |
|
|
Acid/Base Treating |
75 |
|
|
Claus Process Chemistry |
76 |
|
|
Mercaptan Oxidation Chemistry |
77 |
|
|
Catalytic NOx Removal Chemistry |
77 |
|
|
Reaction Thermochemistry |
77 |
|
|
Petroleum Refining Processes |
77 |
|
|
Crude Oil Preprocessing |
77 |
|
|
Crude Distillation |
79 |
|
|
Solvent Refining |
80 |
|
|
Solvent Deasphalting |
80 |
|
|
Solvent Extraction |
81 |
|
|
Solvent Dewaxing |
81 |
|
|
Wax Deoiling |
81 |
|
|
Visbreaking |
81 |
|
|
Coking |
82 |
|
|
Delayed Coking |
82 |
|
|
Fluid Coking |
83 |
|
|
Fluid Catalytic Cracking (FCC) |
83 |
|
|
FCC Feed Pretreating |
83 |
|
|
FCC SOx Transfer Additives |
84 |
|
|
FCC Heat Balance |
84 |
|
|
Residue FCC |
85 |
|
|
FCC Gasoline Post-treating |
85 |
|
|
Hydroprocessing |
85 |
|
|
Hydrotreating |
85 |
|
|
Fixed-Bed Hydrocracking |
86 |
|
|
Ebullated Bed Hydrocracking (EBHC) |
87 |
|
|
Slurry-Phase Hydrocracking (SPHC) |
91 |
|
|
Catalytic Reforming |
92 |
|
|
Isomerization |
93 |
|
|
Alkylation |
94 |
|
|
Modified Claus Process |
94 |
|
|
Petroleum Refining Catalysts |
95 |
|
|
Catalyst Manufacturing |
96 |
|
|
Catalyst Deactivation |
98 |
|
|
Spent Catalyst Handling |
99 |
|
|
Petroleum Refinery Products |
99 |
|
|
Product Specifications |
99 |
|
|
Gasoline |
100 |
|
|
Octane |
100 |
|
|
Reid Vapor Pressure (RVP) |
100 |
|
|
Gasoline Blending |
100 |
|
|
Reformulated Gasoline (RFG) |
101 |
|
|
Gasoline Additives |
102 |
|
|
Ethanol in Gasoline. |
102 |
|
|
Diesel Fuel |
103 |
|
|
Cetane Number |
103 |
|
|
Other Diesel Properties |
104 |
|
|
Diesel Additives |
104 |
|
|
Kerosene and Jet Fuel (Turbine Fuel) |
104 |
|
|
Lube Base Stocks |
106 |
|
|
Waxes |
106 |
|
|
Greases |
106 |
|
|
Asphalt |
106 |
|
|
Road-Paving Asphalt |
107 |
|
|
Roofing Asphalt |
107 |
|
|
Protecting Workers |
107 |
|
|
History |
107 |
|
|
Modern Worker Protection Laws and Agencies |
108 |
|
|
Material Safety Data Sheets (MSDS) |
108 |
|
|
Protecting the Environment |
109 |
|
|
Air Quality |
109 |
|
|
Particulate Matter |
110 |
|
|
Carbon Monoxide |
110 |
|
|
Hydrogen Sulfide and Sulfur Oxides |
110 |
|
|
Nitrogen Oxides, VOC, and Ground-Level Ozone |
111 |
|
|
Stratospheric Ozone [69] |
111 |
|
|
Greenhouse Gases [71, 72] |
111 |
|
|
Global CO2 and Temperature Balances |
111 |
|
|
Climate Change |
112 |
|
|
Wastewater |
112 |
|
|
Wastewater in Petroleum Processing |
113 |
|
|
Solid Waste Handling |
114 |
|
|
Solid Wastes in Petroleum Production and Processing |
115 |
|
|
Recent Laws |
115 |
|
|
Fires, Spills, and Explosions |
115 |
|
|
Amoco Cadiz: Oil Spill |
115 |
|
|
BP Texas City: Refinery Explosion |
116 |
|
|
Lac-Mégantic Quebec, Canada: Oil Train Derailment [83] |
116 |
|
|
Deepwater Horizon Drilling Rig Blowout [84] |
117 |
|
|
Root Causes and Recommendations |
118 |
|
|
Conclusions |
118 |
|
|
References |
119 |
|
|
Coal Technology for Power, Liquid Fuels, and Chemicals |
122 |
|
|
Introduction |
122 |
|
|
Origin and Classification of Coal |
125 |
|
|
Coal Structure |
126 |
|
|
Coal Composition and Analyses |
129 |
|
|
Coal Mining and Preparation |
131 |
|
|
Surface Mining |
131 |
|
|
Underground Mining |
132 |
|
|
Coal Preparation |
133 |
|
|
Coarse-Coal Cleaning |
134 |
|
|
Medium-Coal Cleaning |
135 |
|
|
Fine-Coal Cleaning |
135 |
|
|
Chemical Coal Cleaning |
137 |
|
|
Coal Utilization |
137 |
|
|
Environmental Concerns Related to Coal Use |
137 |
|
|
Combustion |
137 |
|
|
Combustion Equipment |
138 |
|
|
Boiler Types |
144 |
|
|
Combustion Going Forward |
144 |
|
|
Pollution Controls |
145 |
|
|
Pollution |
146 |
|
|
Advances in Combustion Technology |
146 |
|
|
Chemical Looping |
147 |
|
|
Coke Production |
148 |
|
|
Combustion Future |
148 |
|
|
Nonrecovery Cokemaking |
148 |
|
|
By-Product Coke Production |
149 |
|
|
Mild Gasification |
151 |
|
|
Gasification |
151 |
|
|
Chemistry of Coal Gasification |
152 |
|
|
Types of Coal Gasifiers |
154 |
|
|
Gasification for Power Generation |
157 |
|
|
Description of Selected Gasification Processes |
159 |
|
|
Underground |
166 |
|
|
Biomass Gasification |
167 |
|
|
Future of Gasification |
167 |
|
|
Coal Liquefaction |
168 |
|
|
Pyrolysis-Based Processes |
168 |
|
|
Factors Affecting Coal Pyrolysis |
168 |
|
|
Utilization and Characterization of Pyrolysis Products |
170 |
|
|
Direct Coal Liquefaction (DCL) |
171 |
|
|
Chemistry of Direct Coal Liquefaction |
172 |
|
|
Solvent Refined Coal (SRC-I and SRC-II) |
175 |
|
|
Exxon Donor Solvent Process (EDS) |
176 |
|
|
H-Coal Process |
178 |
|
|
German IGOR Process |
178 |
|
|
H-Tech |
179 |
|
|
Pyrosol Process |
180 |
|
|
British Coal Liquid Solvent Extraction |
180 |
|
|
Two-Stage Process |
181 |
|
|
Direct Coal Liquefaction and the Future |
182 |
|
|
Indirect Coal Liquefaction |
182 |
|
|
Fischer-Tropsch |
183 |
|
|
Indirect Coal Liquefaction and the Future |
186 |
|
|
Methanol |
187 |
|
|
Methanol to Gasoline: The Mobil Process |
187 |
|
|
CTL Summary |
188 |
|
|
Petrochemical Feedstocks |
189 |
|
|
Chemicals from Coal |
190 |
|
|
Examples of Chemicals Production from Coal |
192 |
|
|
References |
193 |
|
|
Natural Gas |
199 |
|
|
Characteristics |
199 |
|
|
Occurrence of Natural Gas |
202 |
|
|
Evolution of the US Natural Gas Industry |
203 |
|
|
US Marketed Production [5-7] |
205 |
|
|
Natural Gas Liquids |
206 |
|
|
US Natural Gas Reserves |
207 |
|
|
Structure of the US Natural Gas Industry |
207 |
|
|
World Natural Gas |
209 |
|
|
Gas-to-Liquid Technology |
210 |
|
|
Preparing Natural Gas for Transmission and Sale |
211 |
|
|
Processing for Liquid Recovery |
215 |
|
|
A New Potential Source for Natural Gas |
218 |
|
|
Methane Conversion Processes |
219 |
|
|
Indirect Conversion via Syngas |
219 |
|
|
Indirect Conversion via Nonsyngas Intermediates |
220 |
|
|
Direct Methane Conversion to Hydrocarbons and Chemical Derivatives |
220 |
|
|
Oxidative Coupling to Higher Hydrocarbons |
220 |
|
|
Partial Oxidation to Chemical Derivatives |
222 |
|
|
Pyrolysis or Cracking |
222 |
|
|
Other Direct Conversion Processes |
223 |
|
|
Methane Ammoxidation |
223 |
|
|
Methane Reductive Nitrilization |
223 |
|
|
A Different View of the Origins of Natural Gas |
224 |
|
|
Natural Gas from Biological Origins |
224 |
|
|
Natural Gas from Nonbiological Origins |
225 |
|
|
Natural Gas Release from Lower Crust and Mantle Domains |
225 |
|
|
Summary for Methane and Natural Gas Future Sourcing |
226 |
|
|
References |
227 |
|
|
Wood and Wood Products |
228 |
|
|
Introduction |
228 |
|
|
Chemical Composition of Wood |
230 |
|
|
Cellulose |
230 |
|
|
Hemicelluloses |
230 |
|
|
Lignin |
232 |
|
|
Extractives |
232 |
|
|
Major Uses of Wood |
233 |
|
|
Wood Structure |
233 |
|
|
Wood Cells |
235 |
|
|
Cell Wall Composite |
238 |
|
|
Pulp and Paper Products |
239 |
|
|
Wood Preparation |
241 |
|
|
Mechanical Pulping |
243 |
|
|
Semichemical pulping |
245 |
|
|
Chemical Pulping |
245 |
|
|
Kraft Process |
246 |
|
|
Pre-hydrolysis Kraft (PHK) Process |
251 |
|
|
Sulfite Process |
251 |
|
|
Organosolv Pulping |
253 |
|
|
Bleaching of Wood Pulp |
255 |
|
|
Stock Preparation |
256 |
|
|
Papermaking Process |
257 |
|
|
Furnishing and Converting |
260 |
|
|
Chemical Commodities Associated with Paper Industry |
260 |
|
|
Paper and Paperboard |
261 |
|
|
Cellulose Products |
261 |
|
|
Products from Sulfite Pulping Liquor |
261 |
|
|
Products from Kraft Pulping Liquor |
261 |
|
|
Board and Structural Materials |
262 |
|
|
Lumber |
262 |
|
|
Laminated Timber |
263 |
|
|
Wood-Based Composite Panels |
263 |
|
|
Wood-Polymer or Wood-Plastic Composites (WPC) |
266 |
|
|
Modifications of Wood |
267 |
|
|
Wood Preservation |
269 |
|
|
Preservative Chemicals |
269 |
|
|
Nonconventional Wood Preservation |
270 |
|
|
Fire-Retardant Treatment of Wood |
271 |
|
|
Fire-Retardant Formulations |
271 |
|
|
Conversion of Wood to Energy, Fuels, and Chemicals |
272 |
|
|
Pretreatments of Wood |
273 |
|
|
Direct Combustion |
274 |
|
|
Saccharification |
275 |
|
|
Fermentation |
279 |
|
|
Thermal Decomposition |
280 |
|
|
Carbonization |
281 |
|
|
Torrefaction |
282 |
|
|
Pyrolysis |
282 |
|
|
Gasification |
283 |
|
|
Liquefaction |
285 |
|
|
Chemical Conversion |
285 |
|
|
Chemicals from Extractives |
286 |
|
|
Wood Resins |
287 |
|
|
Tannins |
289 |
|
|
Medicinal |
291 |
|
|
Biotechnology |
291 |
|
|
Genetic Modification of Trees |
291 |
|
|
Enzymatic Deinking |
292 |
|
|
Biomechanical Pulping |
292 |
|
|
Biobleaching |
292 |
|
|
Biofuels and Bioproducts Conversion |
292 |
|
|
References |
292 |
|
|
Biomass Conversion |
297 |
|
|
An Introduction to Biomass and the Biorefinery |
297 |
|
|
What Is Biomass? |
297 |
|
|
The Structure and Composition of Biomass |
298 |
|
|
Converting Biomass into Energy and Other Products |
300 |
|
|
Biological Versus Thermochemical Processing |
300 |
|
|
The Biorefinery |
302 |
|
|
Biomass, Fossil Energy Savings, and Greenhouse Gas Mitigation |
302 |
|
|
Life-Cycle Assessments of Biopower |
303 |
|
|
Life-Cycle Assessments of Biofuels |
304 |
|
|
Cost Projections for Fuels and Power From Biomass |
305 |
|
|
The Competitiveness of Biopower |
305 |
|
|
The Competitiveness of Biofuels |
305 |
|
|
Biomass as a Sustainable and Substantial Energy Source |
307 |
|
|
Biomass as a Substantial Source of Energy: Balancing the Demands on Our Land |
307 |
|
|
Microbial Bioethanol Production |
310 |
|
|
Ethanol Fermentation Schemes |
310 |
|
|
Metabolic Pathway Engineering |
312 |
|
|
Performance Assessment |
313 |
|
|
Future Directions |
313 |
|
|
Biomass Analysis and Compositional Variability |
314 |
|
|
The Importance of Reliable Compositional Data |
314 |
|
|
The Need for Accurate, Real-Time Biomass Analysis Methods |
315 |
|
|
Heterogeneity and Variance in Biomass Analysis |
315 |
|
|
Sources of Variance |
316 |
|
|
Genetic Factors That May Contribute to Cell Wall Compositional Variability |
317 |
|
|
Environmental Factors That May Contribute to Variance |
319 |
|
|
Analytical Variance |
319 |
|
|
Portfolio Methods |
319 |
|
|
Wet Chemical Methods |
320 |
|
|
Extractives Determination |
323 |
|
|
Carbohydrate Determination |
323 |
|
|
Lignin Determination |
324 |
|
|
Protein Determination |
332 |
|
|
Other Feedstock Constituents |
333 |
|
|
Degradation Products |
333 |
|
|
Reconstructing the Composition of the Original Biomass Sample |
333 |
|
|
Rapid Analytical Methods |
333 |
|
|
Application of Methods |
335 |
|
|
Biomass Process Monitoring and Improvement |
335 |
|
|
Survey of Corn Stover Compositional Diversity |
335 |
|
|
Genetic Screening and Cell Wall Genomics |
337 |
|
|
Future Applications |
339 |
|
|
Summary and Conclusions |
340 |
|
|
Biocatalysts for Biomass Deconstruction |
340 |
|
|
Summary of Plant Cell Wall Structure |
340 |
|
|
Enzymatic Hydrolysis of Plant Cell Wall Polysaccharides |
341 |
|
|
Cellulases |
343 |
|
|
Endoglucanases |
344 |
|
|
Exoglucanases |
344 |
|
|
Endoglucanases and beta-Glucosidases |
344 |
|
|
Non-hydrolytic Cellulose Degrading Enzymes |
347 |
|
|
Lytic Polysaccharide Monooxygenases (LPMO) |
347 |
|
|
Total Cellulase Activity Measurements |
348 |
|
|
The IUPAC Filter Paper Assay |
348 |
|
|
General Non-IUPAC Cellulases Assays |
349 |
|
|
Mathematical Modeling |
350 |
|
|
Endocellulase Activity Measurement |
350 |
|
|
Viscometric Assays |
350 |
|
|
Exocellulase Activity Measurements |
351 |
|
|
beta-Glucosidase Activity Measurements |
351 |
|
|
Hemicellulases |
352 |
|
|
General Hemicellulase Assays |
352 |
|
|
Hemicellulose Debranching Enzymes |
353 |
|
|
Hemicellulose Depolymerization Enzymes |
354 |
|
|
Pectinases |
356 |
|
|
Innovative Assays for High-Throughput Screening of Carbohydrate Active Enzymes |
357 |
|
|
Colorimetic Assays |
358 |
|
|
FACS-Based Assay |
358 |
|
|
Mass Spectrometry-Based Assay |
359 |
|
|
Microarray-Based Assay |
360 |
|
|
Chemical Catalysis for Biomass Deconstruction |
360 |
|
|
Introduction |
360 |
|
|
Scope of the Review |
362 |
|
|
Separation of Biopolymers from Biomass Raw Materials |
363 |
|
|
Dilute Acid Pretreatments |
363 |
|
|
Solvent Separation Processes |
363 |
|
|
Deacetylation and Mechanical Processes |
364 |
|
|
Steam Explosion and Related Processes |
365 |
|
|
The Kraft Process |
365 |
|
|
Deconstruction of Biorefinery Raw Materials and Biopolymers to Monomeric Products |
366 |
|
|
Polymeric Carbohydrate Hydrolysis Processes |
366 |
|
|
Carbohydrate Pyrolysis |
367 |
|
|
Carbohydrate Oxidation |
367 |
|
|
Carbohydrate Dehydration |
368 |
|
|
Lignin Deconstruction |
370 |
|
|
Conclusions |
371 |
|
|
Thermochemical Biomass Conversion |
371 |
|
|
Introduction |
371 |
|
|
Pyrolysis |
375 |
|
|
Fast Pyrolysis |
376 |
|
|
Catalytic Fast Pyrolysis |
378 |
|
|
Bio-Oil Upgrading |
379 |
|
|
Slow Pyrolysis |
379 |
|
|
Gasification |
379 |
|
|
Gasifier Reactor Designs |
380 |
|
|
Biomass-Gasification Product Gas |
382 |
|
|
Syngas Cleanup and Conditioning |
383 |
|
|
Biomass-Derived Syngas Utilization |
385 |
|
|
Integrated Gasification Combined Cycle |
386 |
|
|
Fuel Cell Applications |
386 |
|
|
Syngas to Liquid Fuels |
387 |
|
|
Combustion |
388 |
|
|
Co-Firing |
390 |
|
|
References |
392 |
|
|
Section 2: Industrial Organic Chemistry |
432 |
|
|
Synthetic Organic Chemicals |
433 |
|
|
Introduction |
434 |
|
|
Chapter Background |
434 |
|
|
Chapter Organization |
435 |
|
|
Chemical Raw Materials and Feedstocks |
437 |
|
|
Background |
437 |
|
|
C2-C3 Light Olefins [21-25] |
439 |
|
|
C6-C8 Aromatics: BTX [38-42] |
446 |
|
|
C4 Hydrocarbons: Butanes, Butenes, Butadiene [55-59] |
448 |
|
|
C9-C17 Paraffins [67-69] |
452 |
|
|
Synthesis Gas [70-78] |
452 |
|
|
Minor Feedstocks: Methane and Acetylene |
459 |
|
|
Downstream Derivatives |
460 |
|
|
Manipulation of Hydrocarbons: Oligomerization, Metathesis, Alkylation |
460 |
|
|
Oligomerization |
460 |
|
|
Linear ?-Olefins [82-85] |
460 |
|
|
Metathesis [86] |
461 |
|
|
Alkylation [93, 94] |
465 |
|
|
Chemistry |
465 |
|
|
Ethylbenzene [95-99] |
466 |
|
|
Cumene and Diisopropylbenzene [100-104] |
467 |
|
|
Higher Alkylbenzenes [105-108] |
468 |
|
|
Oxidation |
468 |
|
|
Chemistry [109-116] |
468 |
|
|
Homogeneous Aromatic Oxidations |
469 |
|
|
Terephthalic, Isophthalic, Trimellitic Acids [125-127] |
469 |
|
|
Benzoic Acid [129, 130] |
473 |
|
|
Phthalic Anhydride [131-134] |
473 |
|
|
Peroxidations of Secondary or Tert-Alkyl Benzene Derivatives |
474 |
|
|
Phenol/Acetone or MEK and Hydroquinone/Acetone [136-141] |
474 |
|
|
Hydroperoxide Coproduct Processes for Propylene Oxide |
476 |
|
|
Styrene/Propylene Oxide Coproduction [143] |
476 |
|
|
Tert-Butanol/Propylene Oxide Coproduction [144] |
477 |
|
|
Ethylene Oxide [145-150] |
477 |
|
|
Wacker Oxidation: Acetaldehyde [155-159] |
478 |
|
|
Acrolein/Acrylic Acid and Methacrolein/Methacrylic Acid [163-166] |
481 |
|
|
KA Oil: Cyclohexanone/Cyclohexanol [167-169] |
482 |
|
|
Maleic Anhydride [170-173] |
483 |
|
|
Formaldehyde [175-180] |
483 |
|
|
Esters via Oxidative Acetylation of Olefins, VAM [183-187] |
484 |
|
|
Oxidation of Aldehydes to Acids [188] |
485 |
|
|
Carbonylation |
487 |
|
|
Chemistry |
487 |
|
|
Acetic Acid [189-194] |
487 |
|
|
Acetic Anhydride [195-197] |
489 |
|
|
Methyl Formate [198] |
490 |
|
|
Methyl Propionate [200-202] |
491 |
|
|
Koch Acids |
492 |
|
|
Hydroformylation [203-208] |
492 |
|
|
Chemistry |
492 |
|
|
Lower C2-C5 Olefins |
496 |
|
|
Higher Oxo: Detergent Alcohols [212] |
497 |
|
|
Chlorination [213, 214] |
497 |
|
|
Chemistry |
497 |
|
|
Chloromethanes [217-219] |
500 |
|
|
Chloroaromatics [220-222] |
501 |
|
|
1,2-Dichloroethane (Ethylene Dichloride) and Vinyl Chloride Monomer (VCM) [223-226] |
501 |
|
|
Chloroethanes [227-229] |
503 |
|
|
Propylene Oxide via Propylene Chlorohydrin [230, 231] |
504 |
|
|
Epichlorohydrin [233, 234] |
504 |
|
|
Condensation |
505 |
|
|
Aldol Condensation [235-237] |
505 |
|
|
Chemistry |
505 |
|
|
MIBK, Diacetone Alcohol (DAA), and Mesityl Oxide (MO) [238-240] |
507 |
|
|
Neopentyl Polyhydric Alcohols [241, 242] |
508 |
|
|
2-Ethylhexanal [243, 244] |
509 |
|
|
Tishchenko Reactions: Ethyl Acetate and 2,2,4-Trimethyl-1,3-Pentanediol Derivatives [245-247] |
509 |
|
|
Mannich Base Condensation: Methacrolein [248, 249] |
510 |
|
|
Condensation of Formaldehyde with Acetylene: 1,4-Butanediol [250, 251] |
511 |
|
|
Bis-Hydroxyaryl Alkanes: Bisphenol a [252-254] |
511 |
|
|
Hydration/Hydrolysis/Dehydration/Alcoholysis |
512 |
|
|
Hydration of Olefins: Ethanol, Isopropanol, Sec-Butanol, Tert-Butanol [255-259] |
512 |
|
|
Hydrolysis of Epoxides and Carbonates: Ethylene Glycol, Propylene Glycol, and Higher Analogues [261, 262] |
513 |
|
|
Alcoholysis of Epoxides: Glymes and Ether Alcohols [263-267] |
514 |
|
|
Dehydration of Acetic Acid: Ketene [195, 268-271] |
514 |
|
|
Esterification and Related Reactions [273-277] |
516 |
|
|
Chemistry |
516 |
|
|
Low-Boiling Esters |
516 |
|
|
High-Boiling Esters |
518 |
|
|
Methyl Acetate [280] |
519 |
|
|
Plasticizer Esters |
519 |
|
|
Esterifications with Anhydrides |
519 |
|
|
Hydrogenation [282-285] |
520 |
|
|
Chemistry |
520 |
|
|
Methanol [287-291] |
521 |
|
|
Aromatic Ring Saturation: Cyclohexane [292-294] |
522 |
|
|
?,beta-Unsaturated Carbonyls to Saturated Ketones and Aldehydes [295, 296] |
523 |
|
|
Aldehydes and Ketones to Alcohols [297, 298] |
523 |
|
|
Esters to Alcohols: Dimethyl Maleate to gamma-Butyrolactone, THF, and 1,4-Butanediol [300-303] |
524 |
|
|
Esters to Alcohols: Dimethyl Terephthalate to 1,4-Cyclohexanedimethanol [304] |
525 |
|
|
Dehydrogenation [305-307] |
525 |
|
|
Chemistry |
525 |
|
|
Butenes and 1,3-Butadiene [310-312] |
526 |
|
|
Internal Olefins from Higher n-Alkanes [313, 314] |
527 |
|
|
Styrene from Ethylbenzene [315-318] |
528 |
|
|
Dehydrogenation of Alcohols: MEK, Acetone, and Formaldehyde [319-323] |
529 |
|
|
References |
530 |
|
|
Chemistry in the Pharmaceutical Industry |
541 |
|
|
Introduction |
542 |
|
|
Medicinal Chemistry |
543 |
|
|
Research Strategies |
545 |
|
|
Pharmacodynamics |
546 |
|
|
Pharmacokinetics and Toxicity |
547 |
|
|
Drug Delivery |
548 |
|
|
Patents |
548 |
|
|
Clinical Trials |
549 |
|
|
Summary |
550 |
|
|
Cardiovascular Agents |
551 |
|
|
Congestive Heart Failure, Migraine, and Antithrombotic Agents |
552 |
|
|
Metabolic Agents |
553 |
|
|
Hyperlipidemia |
553 |
|
|
Diabetes |
554 |
|
|
Obesity |
556 |
|
|
Gastrointestinal and Genitourinary Agents |
557 |
|
|
Antisecretory |
557 |
|
|
Benign Prostatic Hyperplasia and Urinary Urge Incontinence |
558 |
|
|
Erectile Dysfunction |
559 |
|
|
Pulmonary Agents |
559 |
|
|
Asthma and Allergic Rhinitis |
559 |
|
|
Idiopathic Pulmonary Fibrosis |
560 |
|
|
Cystic Fibrosis |
561 |
|
|
Inflammation and Osteoporosis |
562 |
|
|
Arthritis |
562 |
|
|
Osteoporosis |
562 |
|
|
Central Nervous System Agents |
563 |
|
|
Antidepressants |
563 |
|
|
Anxiolytics |
563 |
|
|
Bipolar Disorders, Schizophrenia, and Epilepsy |
564 |
|
|
Alzheimer´s Disease |
564 |
|
|
Smoking Cessation and Insomnia |
565 |
|
|
Infectious Diseases |
565 |
|
|
Antibacterial Agents |
565 |
|
|
Antifungal Agents |
567 |
|
|
Antiviral Agents |
568 |
|
|
Antineoplastic Agents |
571 |
|
|
Miscellaneous Agents |
573 |
|
|
Glaucoma and Nausea |
573 |
|
|
Analgesics |
574 |
|
|
Biologics |
574 |
|
|
Drug Discovery Strategies and Technologies |
575 |
|
|
Fragment-Based Drug Design |
575 |
|
|
Small-Molecule High-Throughput Synthesis |
575 |
|
|
Discovery Libraries |
575 |
|
|
Targeted Libraries |
577 |
|
|
Optimization Libraries |
578 |
|
|
Target Screening of Virtual Libraries |
579 |
|
|
Chemical Process RandD in the Pharmaceutical Industry |
579 |
|
|
Introduction |
579 |
|
|
Challenges |
579 |
|
|
Patient Safety |
579 |
|
|
Process Safety: Exposure |
580 |
|
|
Process Safety: Thermochemistry |
580 |
|
|
Form and Powder Properties |
581 |
|
|
Process Greenness |
581 |
|
|
Scale-Up Versus the Lab |
581 |
|
|
Analytical and In-Process Controls |
582 |
|
|
Teamwork |
582 |
|
|
Development Tools |
583 |
|
|
Robustness |
583 |
|
|
Evolving Process Requirements |
584 |
|
|
An Example of Small-Molecule Process Development |
585 |
|
|
Conclusion |
588 |
|
|
References |
589 |
|
|
Manufacture of Dye Intermediates, Dyes, and Their Industrial Applications |
590 |
|
|
Introduction |
590 |
|
|
Manufacture of Dye Intermediates |
590 |
|
|
Mechanism of Electrophilic Reagents |
591 |
|
|
Mechanism of Nucleophilic Reagents |
591 |
|
|
Orientation Rules and Effects |
591 |
|
|
Orientations in the Benzene Nucleus |
592 |
|
|
Orientations in the Naphthalene Nucleus |
592 |
|
|
Orientations in the Anthraquinone Nucleus |
592 |
|
|
Fundamental Processes in Dye Chemistry |
593 |
|
|
Sulfonation |
593 |
|
|
Sulfonation of Benzene |
593 |
|
|
Sulfonation of Toluene |
593 |
|
|
Sulfonation of Aniline |
594 |
|
|
Sulfonation of Naphthalene |
594 |
|
|
Sulfonation of beta-Naphthol |
594 |
|
|
Sulfonation of Anthraquinone |
594 |
|
|
Nitration |
596 |
|
|
Nitration of Benzene |
596 |
|
|
Nitration of Toluene |
596 |
|
|
Nitration of Phenol |
596 |
|
|
Nitration of Naphthalene |
597 |
|
|
Nitration of 1-Naphthol and 2-Naphthol |
597 |
|
|
Nitration of 1-Naphthylamine and 2-Naphthylamine |
599 |
|
|
Nitration of Anthraquinone |
599 |
|
|
Reduction |
599 |
|
|
Reduction of Nitrobenzene |
600 |
|
|
Reduction of o-Nitroaniline |
600 |
|
|
Reduction of o-Nitrophenol |
600 |
|
|
Reduction of 1-Nitronaphthalene |
600 |
|
|
Reduction of 1-Phenylazo-2-naphthol and Methyl Orange |
600 |
|
|
Reduction of 1-Nitroanthraquinone |
600 |
|
|
Amination |
601 |
|
|
Amination of Chlorobenzene |
601 |
|
|
Amination of 2-Naphthol |
602 |
|
|
Amination of Anthraquinone-1-sulfonic acid, Anthraquinone-2-sulfonic acid, 2-Chloroanthraquinone and 2,3-Dichloroanthraquinone |
602 |
|
|
Hydroxylation |
603 |
|
|
Hydroxylation of Benzenesulfonic acid and Naphthalene-2-sulfonic acid |
603 |
|
|
Hydroxylation of Anthraquinone-2-sulfonic acid |
603 |
|
|
Hydroxylation of 1-Chloro-4-nitrobenzene and 1-Chloro-2,4-dinitrobenzene |
603 |
|
|
Hydroxylation of m-Nitroaniline |
604 |
|
|
Hydroxylation of 1-Naphthylamine and 2-Naphthylamine |
604 |
|
|
Oxidation |
605 |
|
|
Oxidation of 4-Nitrotoluene and 2-Chlorotoluene |
605 |
|
|
Oxidation of 2-Methylnaphthalene |
606 |
|
|
Oxidation of Naphthalene and Anthracene |
606 |
|
|
Halogenation |
606 |
|
|
Chlorination of Toluene |
606 |
|
|
Bromination of Benzene |
606 |
|
|
Chlorination of Naphthalene |
606 |
|
|
Bromination of Naphthalene |
607 |
|
|
Chlorination of Anthraquinone, 2-Methylanthraquinone, and Bromination of 1-Aminoanthraquinone |
607 |
|
|
Diazotization and Coupling |
607 |
|
|
Direct Diazotization |
609 |
|
|
Inverted or Indirect Diazotization |
609 |
|
|
Diazotization of Weakly Basic Amines |
609 |
|
|
Diazotization in Organic Solvents |
609 |
|
|
Aromatic Diazo Components |
609 |
|
|
Heterocyclic Diazo Components |
610 |
|
|
Coupling |
611 |
|
|
Aromatic Hydroxy Compounds |
612 |
|
|
Aromatic Amines |
613 |
|
|
Aromatic Aminophenols, Aminophenolsulfonic Acids, Aminonaphtholsulfonic Acids |
614 |
|
|
Aromatic N,N-Dialkylsubstituted Aryl Amines |
614 |
|
|
Compounds with Reactive Methylene Group |
615 |
|
|
Heterocyclic Coupling Components |
615 |
|
|
Replacement of Diazo Group by Other Groups |
616 |
|
|
Dyeing |
616 |
|
|
Synthetic Dyes |
618 |
|
|
Development of US Dyestuff Industry |
618 |
|
|
Textile Fibers |
621 |
|
|
Natural Fibers |
621 |
|
|
Regenerated Fibers |
622 |
|
|
Synthetic Fibers |
622 |
|
|
Classification of Dyes |
623 |
|
|
Acid Dyes |
624 |
|
|
Acid Monoazo Dyes |
624 |
|
|
Acid Disazo Dyes |
629 |
|
|
Acid Anthraquinone Dyes |
630 |
|
|
Basic Dyes |
632 |
|
|
Localized or Pendant Cationic (Basic) Dyes |
632 |
|
|
Delocalized Cationic (Basic) Dyes |
633 |
|
|
Direct Dyes |
634 |
|
|
Direct Monoazo Dyes |
634 |
|
|
Direct Disazo Dyes |
635 |
|
|
Direct Trisazo Dyes |
636 |
|
|
Direct Triazinyl Dyes |
637 |
|
|
Disperse Dyes |
637 |
|
|
Disperse Azo Dyes |
638 |
|
|
Disperse Monoazo Dyes |
638 |
|
|
Disperse Disazo Dyes |
640 |
|
|
Disperse Quinophthalone Dyes |
641 |
|
|
Disperse Nitro Dyes |
641 |
|
|
Disperse Anthraquinone Dyes |
642 |
|
|
Disperse Anthraquinone Dyes for Polyester Fibers |
642 |
|
|
Disperse Anthraquinone Dyes for Cellulose Esters and Synthetic Polyamide Fibers |
643 |
|
|
Reactive Dyes |
644 |
|
|
Reactive Azo Dyes |
645 |
|
|
Reactive Metal Complex Azo Dyes |
646 |
|
|
Reactive Anthraquinone Dyes |
647 |
|
|
Solvent Dyes |
648 |
|
|
Solvent Azo Dyes |
648 |
|
|
Solvent Anthraquinone Dyes |
649 |
|
|
Sulfur Dyes |
650 |
|
|
Vat Dyes |
651 |
|
|
Vat Indigoid Dyes |
652 |
|
|
Vat Anthraquinonoid Dyes |
652 |
|
|
Manufacture of Dyes |
654 |
|
|
Acid dyes |
655 |
|
|
Synthesis of C.I. Acid Yellow 76 |
655 |
|
|
Synthesis of C.I. Acid Blue 129 |
655 |
|
|
Synthesis of C.I. Acid Green 25 |
655 |
|
|
Basic Dyes |
655 |
|
|
Synthesis of C.I. Basic Yellow 11 |
655 |
|
|
Synthesis of C.I. Basic Red 14 |
655 |
|
|
Synthesis of C.I. Basic Blue 3 |
656 |
|
|
Synthesis of C.I. Basic Blue 22 |
656 |
|
|
Direct Dyes |
657 |
|
|
Synthesis of C.I. Direct Red 16 |
657 |
|
|
Synthesis of C.I. Direct Blue 67 |
657 |
|
|
Synthesis of C.I. Direct Green 13 |
657 |
|
|
Disperse Dyes |
659 |
|
|
Synthesis of C.I. Disperse Blue 284 and C.I. Disperse Green 9 |
659 |
|
|
Synthesis of C.I. Disperse Yellow 33 |
659 |
|
|
Synthesis of C.I. Disperse Yellow 42 |
659 |
|
|
Synthesis of C.I. Disperse Blue 60 |
660 |
|
|
Reactive Dyes |
660 |
|
|
Synthesis of C.I. Reactive Yellow 4 |
660 |
|
|
Synthesis of C.I. Reactive Orange 1 |
660 |
|
|
Vat Dyes |
661 |
|
|
Synthesis of Indigo (C.I. Vat Blue 1) |
662 |
|
|
Synthesis of Indigo (C.I. Vat Blue 1) |
662 |
|
|
Synthesis of C.I. Vat Yellow 4 and C.I. Vat Orange 1 |
662 |
|
|
Synthesis of Violanthrone (C.I. Vat Blue 20) and C.I. Vat Green 1 |
663 |
|
|
Production and Sales |
663 |
|
|
Industrial Applications of Dyes |
666 |
|
|
Textile Applications of Dyes |
666 |
|
|
Fiber Preparation |
667 |
|
|
Dye Bath Preparation |
667 |
|
|
Finishing |
668 |
|
|
Dyeing Methods/Batch |
670 |
|
|
Printing |
672 |
|
|
Pigment Dyeing and Printing |
672 |
|
|
Non-textile Applications of Dyes |
673 |
|
|
Dyes as Acid-Base Indicators (pH Indicators) |
673 |
|
|
Synthesis of Phthalein Dyes/Indicators |
674 |
|
|
Liquid Crystal Dyes |
674 |
|
|
Color Filter Dyes for Displays and Sensors |
675 |
|
|
Ink-Jet Dyes |
677 |
|
|
Continuous Ink-Jet Technology |
677 |
|
|
Drop-on-Demand Ink-Jet Technology |
677 |
|
|
Infrared Absorbing Dyes |
678 |
|
|
Laser Dyes |
680 |
|
|
Photographic Dyes |
680 |
|
|
Hair Dyes |
682 |
|
|
Food Dyes |
683 |
|
|
Biomedical Dyes |
684 |
|
|
References |
684 |
|
|
The Chemistry of Structural Adhesives: Epoxy, Urethane, and Acrylic Adhesives |
686 |
|
|
Introduction |
686 |
|
|
Adhesion |
687 |
|
|
Curing |
688 |
|
|
Adhesion Mechanisms |
688 |
|
|
Surfaces |
689 |
|
|
Epoxy Structural Adhesives |
690 |
|
|
Introduction |
690 |
|
|
Commercial Epoxy Resins |
691 |
|
|
Epoxy Cure Chemistry |
695 |
|
|
Evolution |
701 |
|
|
Summary |
701 |
|
|
Urethane Structural Adhesives |
701 |
|
|
Introduction |
701 |
|
|
Isocyanate Preparation |
702 |
|
|
Isocyanate Reactions |
702 |
|
|
Important Isocyanates |
705 |
|
|
Blocked Isocyanates |
707 |
|
|
Evolution |
707 |
|
|
Summary |
708 |
|
|
Acrylic Structural Adhesives |
708 |
|
|
Introduction |
708 |
|
|
Acrylic Monomers |
708 |
|
|
Curing |
709 |
|
|
Formulation |
711 |
|
|
Summary |
713 |
|
|
Hybrid Adhesives |
713 |
|
|
Evolution |
714 |
|
|
Conclusion |
714 |
|
|
References |
715 |
|
|
The Agrochemical Industry |
718 |
|
|
Introduction |
718 |
|
|
Classification of Pesticides |
720 |
|
|
Insecticides |
720 |
|
|
Classification Based on Mode of Entry |
721 |
|
|
Classification Based on Chemical Class and Mode of Action |
721 |
|
|
Herbicides |
721 |
|
|
Classification Based on Mode of Entry |
721 |
|
|
Classification Based on Application and Crop Selectivity |
725 |
|
|
Classification Based on Chemical Class and Mode of Action |
725 |
|
|
Fungicides |
725 |
|
|
Classification Based on Mode of Entry |
729 |
|
|
Classification Based on Chemical Class and Mode of Action |
729 |
|
|
Pesticide Classification Based on Toxicity |
733 |
|
|
Chemistry of Pesticides |
734 |
|
|
Rationale of Design |
734 |
|
|
Importance of Physico-chemical Properties |
734 |
|
|
Structural Features |
735 |
|
|
Geometric and Optical Isomers |
735 |
|
|
Bioisosterism |
736 |
|
|
Synthesis of Pesticides |
737 |
|
|
Pesticide Formulation |
738 |
|
|
Nanoformulation |
738 |
|
|
Role of Adjuvants in Formulations |
739 |
|
|
Formulation Types and Their Codes [12] |
739 |
|
|
Adjuvant Types with Terms and Definitions |
739 |
|
|
Challenges and Way Forward for Pesticide Industry |
741 |
|
|
Resistance to Pesticides |
741 |
|
|
Spurious Pesticides |
746 |
|
|
Safe Use of Pesticides |
746 |
|
|
Increasing Development and Registration Cost |
747 |
|
|
Registration of Pesticides and Need for Harmonization |
747 |
|
|
Entry of Biotechnology/Transgenic Crops |
748 |
|
|
Delivery Systems and Application Technology |
749 |
|
|
Cleaner Technology and Products |
749 |
|
|
Seed Treatments |
750 |
|
|
Summary |
750 |
|
|
Appendix 1: Products Launched After 2000 and Becoming Off Patent Post 2015 |
751 |
|
|
Appendix 2: Regulatory Authorities and Legislation of Some Countries |
764 |
|
|
References |
765 |
|
|
Fertilizers and Food Production |
766 |
|
|
Introduction |
767 |
|
|
Overview of the Fertilizer Industry |
771 |
|
|
Raw Materials for Fertilizer Production |
772 |
|
|
Nitrogen Fertilizers |
774 |
|
|
Natural Organics |
774 |
|
|
Nitrogen Fertilizers from Synthetic Ammonia |
775 |
|
|
Miscellaneous Low-Volume Nitrogen Fertilizers |
779 |
|
|
Phosphate Fertilizers |
779 |
|
|
Natural Organic Phosphate Fertilizers |
780 |
|
|
Fertilizers from Mineral Phosphates |
780 |
|
|
Miscellaneous Low-Volume Phosphate Fertilizers |
788 |
|
|
Potassium Salts |
790 |
|
|
Potassium Minerals |
791 |
|
|
Potassium-Magnesium Minerals |
792 |
|
|
Potassium Sulfate |
792 |
|
|
Potassium Nitrate |
792 |
|
|
Potassium Phosphates |
793 |
|
|
Compound Fertilizers |
793 |
|
|
Nongranular Mixtures |
794 |
|
|
Compound Granulars |
795 |
|
|
Bulk Blends |
799 |
|
|
Fluid Mixtures |
801 |
|
|
Controlled-Release Fertilizers |
806 |
|
|
Physical Quality of Fertilizers |
811 |
|
|
Next Generation of Fertilizers |
811 |
|
|
References |
812 |
|
|
Pigments, Paints, Polymer Coatings, Lacquers, and Printing Inks |
814 |
|
|
Introduction |
814 |
|
|
VOC Regulations |
816 |
|
|
West |
816 |
|
|
Southwest |
817 |
|
|
Midwest |
817 |
|
|
East |
818 |
|
|
Hazardous Waste Regulations |
818 |
|
|
Technical Trends in Coatings |
819 |
|
|
Powder Coatings |
820 |
|
|
Electron-Beam (EB) and Ultraviolet (UV) Curable Coatings |
821 |
|
|
Current Automotive Coating Trends |
821 |
|
|
Coatings for Plastics |
822 |
|
|
New Cross-Linking Technologies |
823 |
|
|
Bio-Based Resins |
823 |
|
|
Printing Inks |
824 |
|
|
Pigments |
826 |
|
|
Inorganic Pigments |
826 |
|
|
Organic Pigments |
828 |
|
|
Pearlescent Pigments |
829 |
|
|
Aluminum Pigments |
830 |
|
|
Lacquers |
830 |
|
|
References |
831 |
|
|
Animal and Vegetable Fats, Oils, and Waxes |
832 |
|
|
Biotechnology in Agriculture and Processing |
832 |
|
|
Human Survival Is Biotechnology |
832 |
|
|
Genetic Messages |
834 |
|
|
Water Activity |
835 |
|
|
Herbicide- and Insect-Resistant Oilseed Crops |
836 |
|
|
New Generation Biotech Traits |
838 |
|
|
Concerns About Transgenic Crops |
838 |
|
|
Drivers and Tools for the Future |
841 |
|
|
Biotechnology Practices in Soybean Production and Processing |
842 |
|
|
Introduction to Lipids |
843 |
|
|
Recent Fats and Oils Industry Changes |
844 |
|
|
AOCS, an Information Source |
844 |
|
|
Nutrition and Health Implications |
845 |
|
|
Nomenclature and Molecular Structures |
846 |
|
|
General |
846 |
|
|
Fatty Acids |
846 |
|
|
Triacylglycerols |
852 |
|
|
Oxidation |
853 |
|
|
Biohydrogenation and Conjugated Linoleic Acids |
854 |
|
|
Fatty Acid and Triacylglycerol Melting Characteristics |
855 |
|
|
Polymorphism and Crystal Types |
856 |
|
|
Other Lipids |
858 |
|
|
Waxes |
858 |
|
|
Terpenes |
859 |
|
|
Sterols |
860 |
|
|
Fat-Soluble Vitamins |
862 |
|
|
Phosphatides |
863 |
|
|
Fats and Oils Sources and Consumption |
864 |
|
|
Production |
864 |
|
|
Changes in Sources |
865 |
|
|
Consumption |
867 |
|
|
Extraction of Fats and Oils |
868 |
|
|
Basic Processes |
868 |
|
|
Screw Press Operations |
868 |
|
|
Decanters and Centrifuges |
869 |
|
|
Olive Oil |
870 |
|
|
Coconut Oil |
870 |
|
|
Palm Oil |
871 |
|
|
Animal Fats and Fish Oils |
873 |
|
|
Extraction of Lards and Tallows |
873 |
|
|
Inedible Animal Products |
874 |
|
|
Restaurant Greases |
874 |
|
|
Animal Fat Specifications, Production, and Utilization |
874 |
|
|
Fish Oils |
875 |
|
|
Feeding Animal and Marine Fats |
875 |
|
|
Row Crop Oilseeds Processing |
877 |
|
|
Extraction Plants |
877 |
|
|
Seed Preparation for Extraction |
878 |
|
|
Solvent Extractors |
882 |
|
|
Solvents |
882 |
|
|
Desolventizing-Toasting |
886 |
|
|
Miscella Refining |
886 |
|
|
Refining of Vegetable Fats and Oils |
887 |
|
|
Oil Receiving and Handling |
887 |
|
|
Phosphatides Degumming and Lecithin Uses |
888 |
|
|
Alkali Neutralization |
891 |
|
|
Silica Gel Adsorption |
893 |
|
|
Bleaching |
893 |
|
|
Nano Neutralization Technology: Vegetable Oil Processing |
894 |
|
|
Oils and Fats Modification |
895 |
|
|
Solid Fat Index/Solid Fat Content |
895 |
|
|
Thermal Fractionation |
897 |
|
|
Hydrogenation |
899 |
|
|
Interesterification |
901 |
|
|
Deodorization/Physical Refining |
906 |
|
|
Notes on Major Row Crop Oilseeds |
909 |
|
|
Soybean |
909 |
|
|
Cottonseed |
910 |
|
|
Rapeseed/Canola |
910 |
|
|
Sunflower Seed |
911 |
|
|
Peanut |
911 |
|
|
Trans Fats Nutritional Labeling |
912 |
|
|
Edible Uses of Fats and Oils |
914 |
|
|
Antioxidants |
914 |
|
|
Nonionic Surfactants and Emulsifiers |
916 |
|
|
Table Oils |
916 |
|
|
Frying Oils |
917 |
|
|
Specialty Oils |
920 |
|
|
Margarines and Spreads |
921 |
|
|
Shortenings |
923 |
|
|
Other Edible Applications |
925 |
|
|
Industrial Uses of Fats and Oils |
925 |
|
|
Timeline |
925 |
|
|
Chemurgy Revisited |
926 |
|
|
Industrial Oils Utilization |
928 |
|
|
Fatty Acid Methyl Esters, Biodiesel |
928 |
|
|
Other Industrial Applications |
932 |
|
|
Analytical Methods |
932 |
|
|
References |
935 |
|
|
Sugar and Other Sweeteners |
942 |
|
|
Introduction |
943 |
|
|
Sugar Manufacture |
944 |
|
|
History [9] |
944 |
|
|
Raw Sugar Production from Sugarcane |
944 |
|
|
Crystal Quality |
957 |
|
|
Bagasse |
958 |
|
|
Direct Consumption Sugar at a Sugarcane Factory |
959 |
|
|
Edible Products from the Sugarcane Factory |
959 |
|
|
New Technology |
959 |
|
|
Cane Sugar Refining |
960 |
|
|
Affination and Melting |
960 |
|
|
Purification |
961 |
|
|
Decolorization |
962 |
|
|
Crystallization |
964 |
|
|
Remelt Sugar |
965 |
|
|
Packaging and Storing Refined Granulated Sugar |
965 |
|
|
Specialty Sugars |
966 |
|
|
Beet Sugar |
968 |
|
|
Agriculture |
968 |
|
|
Harvesting and Beet Handling |
968 |
|
|
Extraction of the Juice |
969 |
|
|
Juice Purification |
969 |
|
|
Evaporation and Standard Liquor |
970 |
|
|
Extending the Processing Cycle |
971 |
|
|
Thick Juice Storage |
971 |
|
|
Crystallization, Centrifuging, and Drying |
971 |
|
|
Molasses Desugarization |
971 |
|
|
Sugar Recovery from Beet Molasses |
971 |
|
|
Desugarization of Cane Molasses |
972 |
|
|
Process Control and Instrumentation |
972 |
|
|
Cane and Beet Sugar Production |
973 |
|
|
Sugar Consumption and Usage |
974 |
|
|
Derivatives of Sucrose: Sucrochemistry |
974 |
|
|
Sweeteners Derived from Starch |
975 |
|
|
Starch Conversion |
975 |
|
|
Acid Hydrolysis of Starch |
976 |
|
|
Acid-Enzyme Hydrolysis |
977 |
|
|
Enzyme-Enzyme Hydrolysis |
977 |
|
|
Crystalline Dextrose |
977 |
|
|
Crystalline Fructose |
977 |
|
|
High Fructose Corn Syrup |
978 |
|
|
Molasses |
978 |
|
|
Other Sweeteners |
979 |
|
|
Other Natural Sweeteners |
980 |
|
|
Regulation and Trade in Sugar |
981 |
|
|
Environmental Concerns and Sustainability |
982 |
|
|
Issues of Genetic Engineering |
982 |
|
|
References |
983 |
|
|
Soap, Fatty Acids, and Synthetic Detergents |
988 |
|
|
Soap and Fatty Acids |
989 |
|
|
Introduction |
989 |
|
|
Chemistry |
989 |
|
|
Manufacturing Technology |
990 |
|
|
Raw Materials |
991 |
|
|
Functional Properties of Soap |
992 |
|
|
Manufacturing Processes |
993 |
|
|
Saponification Reactor |
994 |
|
|
Cooling |
995 |
|
|
Soap Separator |
996 |
|
|
Soap Extraction |
997 |
|
|
Centrifugation |
999 |
|
|
Neutralization |
999 |
|
|
Direct Neutralization |
1002 |
|
|
Carbonate Neutralization |
1003 |
|
|
Partial Neutralizing with Soda Ash |
1004 |
|
|
Carbon Dioxide Separation |
1004 |
|
|
Raw Material Dosing, Caustic Soda Neutralizing |
1004 |
|
|
Completion of Neutralizing with Caustic Soda |
1005 |
|
|
Neutralization Soap Viscosity |
1005 |
|
|
Fatty Acids |
1006 |
|
|
Fractionation and Physical Separation |
1006 |
|
|
Fat Refining |
1007 |
|
|
Fat Splitting Processes |
1007 |
|
|
Fatty Acid Distillation |
1011 |
|
|
Special Separation Methods |
1014 |
|
|
Synthetic Detergents |
1015 |
|
|
Characteristic Features of Surfactants |
1016 |
|
|
Raw Materials for Surfactant Production |
1018 |
|
|
Intermediates for Surfactant Production |
1019 |
|
|
World Surfactant Consumption |
1023 |
|
|
Anionic Surfactants |
1024 |
|
|
Nonionic Surfactants |
1029 |
|
|
Amphoteric Surfactants |
1031 |
|
|
Cationic Surfactants |
1032 |
|
|
Detergent Additives |
1032 |
|
|
Production of Synthetic Detergents |
1035 |
|
|
Agglomeration |
1037 |
|
|
Liquid Detergent Processing |
1038 |
|
|
Detergent Trends |
1040 |
|
|
References |
1040 |
|
|
Chemical Explosives |
1042 |
|
|
Introduction |
1042 |
|
|
Commercial Explosives Market |
1043 |
|
|
Safety and Regulatory |
1043 |
|
|
Delivery Systems |
1044 |
|
|
Chemistry of Combustion and Explosion |
1045 |
|
|
Historical Development |
1048 |
|
|
Classification of Explosives |
1049 |
|
|
Structural Characteristics of Explosives |
1050 |
|
|
Explosives Manufacturing and Use |
1053 |
|
|
TNT |
1053 |
|
|
RDX and HMX |
1054 |
|
|
HNS (2,2,4,4,6,6-Hexanitrostilbene) |
1054 |
|
|
TATB (1,3,5-Triamino-2,4,6-Trinitrobenzene) |
1055 |
|
|
DDNP |
1055 |
|
|
PETN |
1055 |
|
|
NG (Nitroglycerin or Glyercol Trinitrate) |
1056 |
|
|
Packaged Explosives |
1056 |
|
|
Dynamite |
1056 |
|
|
Packaged Emulsions |
1057 |
|
|
Bulk Explosives |
1058 |
|
|
Ammonium Nitrate and ANFO |
1058 |
|
|
Bulk Emulsions |
1060 |
|
|
Underground Bulk Emulsions |
1062 |
|
|
Surface Bulk Emulsions |
1063 |
|
|
Initiation Systems |
1065 |
|
|
History of Initiation Systems |
1065 |
|
|
Boosters |
1066 |
|
|
Non-electric Initiation |
1067 |
|
|
Electronic Detonators |
1067 |
|
|
Explosives in Extreme Environments |
1069 |
|
|
Explosives in Frigid Arctic Conditions |
1069 |
|
|
Explosives in Geothermal Environments |
1069 |
|
|
High Borehole Pressures |
1070 |
|
|
Summary |
1070 |
|
|
References |
1071 |
|
|
The Nuclear Industry |
1072 |
|
|
Introduction |
1072 |
|
|
Status and Outlook |
1074 |
|
|
Nuclear Safety |
1078 |
|
|
The Earth´s Energy Supply and Use |
1081 |
|
|
Nuclear Processes |
1084 |
|
|
Radioactive Decay |
1084 |
|
|
Fission |
1085 |
|
|
Fusion |
1087 |
|
|
Deuterium-Tritium Fusion |
1088 |
|
|
Nuclide Production |
1089 |
|
|
Fission Products |
1090 |
|
|
Neutron Transmutation Products |
1091 |
|
|
Neutron Activation Products |
1092 |
|
|
Charged Particle Transmutation Products |
1092 |
|
|
Reactor Materials Processing |
1093 |
|
|
Isotope Enrichment |
1094 |
|
|
Zirconium Production |
1096 |
|
|
The Uranium Fuel Cycle |
1098 |
|
|
Mining |
1098 |
|
|
Milling |
1098 |
|
|
Fuel Preparation |
1100 |
|
|
Spent Fuel Reprocessing |
1106 |
|
|
Radioactive Waste Management |
1110 |
|
|
Liquid Waste Treatment |
1112 |
|
|
Airborne Waste Treatment |
1112 |
|
|
Solid Waste Treatment |
1113 |
|
|
Storage of Spent Fuel |
1114 |
|
|
Low-Level Waste Disposal |
1115 |
|
|
Transportation of Nuclear Materials |
1115 |
|
|
The Nuclear Reactor |
1116 |
|
|
Light Water Reactors |
1118 |
|
|
CANDU Heavy Water Reactor |
1122 |
|
|
Liquid Metal (Sodium) Fast Breeder Reactor (LMFBR) |
1122 |
|
|
Other Nuclear Reactors |
1123 |
|
|
Radiation Processing |
1124 |
|
|
Radioisotope Applications |
1125 |
|
|
Radiation Sources |
1125 |
|
|
Radioisotope Thermoelectric Generators |
1126 |
|
|
Tracers |
1126 |
|
|
Nuclear Medicine |
1126 |
|
|
References |
1128 |
|
|
Status and Outlook |
1128 |
|
|
Nuclear Safety |
1128 |
|
|
The Earth´s Energy Supply and Demand |
1128 |
|
|
Nuclear Processes |
1129 |
|
|
Fission |
1129 |
|
|
Fusion |
1129 |
|
|
Nuclide Production |
1129 |
|
|
Neutron Transmutation Products |
1129 |
|
|
Charged Particle Transmutation Products |
1129 |
|
|
Isotope Enrichment |
1129 |
|
|
The Uranium Fuel Cycle |
1129 |
|
|
Fuel Preparation |
1129 |
|
|
Spent Fuel Reprocessing |
1129 |
|
|
Radioactive Waste Management |
1130 |
|
|
Liquid Waste Treatment |
1130 |
|
|
Storage of Spent Fuel |
1130 |
|
|
Low-Level Waste Disposal |
1130 |
|
|
Transportation of Nuclear Materials |
1130 |
|
|
The Nuclear Reactor |
1130 |
|
|
Light Water Reactors |
1130 |
|
|
CANDU Heavy Water Reactor |
1130 |
|
|
Liquid Metal (Sodium) Fast Breeder Reactor (LMFBR) |
1130 |
|
|
Other Nuclear Reactors |
1130 |
|
|
Radiation Processing |
1131 |
|
|
Radioisotope Application |
1131 |
|
|
Radiation Sources |
1131 |
|
|
Radioisotope Thermoelectric Generators |
1131 |
|
|
Nuclear Medicine |
1131 |
|
|
Section 3: Industrial Inorganic Chemistry |
1132 |
|
|
Synthetic Nitrogen Products |
1133 |
|
|
Nitrogen |
1133 |
|
|
Characteristics |
1133 |
|
|
Nitrogen Production Processes |
1135 |
|
|
Nitrogen Fixation |
1135 |
|
|
Nitrogen Oxides |
1135 |
|
|
Ammonia |
1136 |
|
|
Nitrogen Consumption |
1137 |
|
|
Environmental Issues |
1139 |
|
|
Ammonia Production |
1141 |
|
|
Hydrogen Production |
1144 |
|
|
Manufacturing Processes |
1146 |
|
|
Feed Pretreatment |
1148 |
|
|
Prereformer |
1148 |
|
|
Reformers |
1148 |
|
|
Reformer Catalysts |
1148 |
|
|
Reformer Materials of Construction |
1149 |
|
|
Waste Heat Recovery |
1150 |
|
|
Hydrogen Production Costs and Capital Costs |
1150 |
|
|
Other Reforming Processes |
1150 |
|
|
Reliability and Revamps |
1150 |
|
|
Technology Suppliers |
1153 |
|
|
Partial Oxidation Processes |
1155 |
|
|
Technology Suppliers |
1155 |
|
|
Initial Purification of Synthesis Gas |
1158 |
|
|
Alkazid Process |
1161 |
|
|
aMDEA Process |
1161 |
|
|
Benfield Process |
1161 |
|
|
Catacarb Process |
1161 |
|
|
Fluor Solvent Process |
1162 |
|
|
Giammarco-Vetrocoke Process |
1162 |
|
|
HiPure Process |
1162 |
|
|
Purisol Process |
1162 |
|
|
Rectisol Process |
1162 |
|
|
Selexol Process |
1162 |
|
|
Shell Sulfinol Process |
1162 |
|
|
Pressure Washing with Monoethanolamine (MEA) |
1162 |
|
|
Retrofits of CO2 Removal System |
1163 |
|
|
Final Purification of Synthesis Gas |
1163 |
|
|
Compression |
1164 |
|
|
Ammonia Synthesis |
1164 |
|
|
Reaction Rate |
1165 |
|
|
Catalysts |
1165 |
|
|
Energy Efficiency |
1167 |
|
|
Ammonia Plant Design |
1168 |
|
|
Ammonia Separation |
1168 |
|
|
Ammonia Synthesis |
1169 |
|
|
Large-Capacity Ammonia Plants |
1169 |
|
|
Ammonia Production Costs |
1169 |
|
|
Uses of Ammonia |
1170 |
|
|
Chemical Production and Other Uses |
1170 |
|
|
Distribution and Storage |
1172 |
|
|
Ammonia Toxicity |
1172 |
|
|
Ammonia Quality |
1172 |
|
|
Distribution and Storage |
1173 |
|
|
Ammonia Price |
1173 |
|
|
Nitric Acid |
1174 |
|
|
Physical Properties |
1174 |
|
|
Processes |
1174 |
|
|
Uses of Nitric Acid |
1182 |
|
|
Ammonium Nitrate |
1183 |
|
|
Processes |
1183 |
|
|
Production |
1185 |
|
|
Urea |
1185 |
|
|
Processes |
1187 |
|
|
Production |
1188 |
|
|
Storage and Distribution |
1188 |
|
|
Uses |
1189 |
|
|
Melamine |
1189 |
|
|
Processes |
1189 |
|
|
Production |
1190 |
|
|
Uses |
1190 |
|
|
Aliphatic Amines |
1192 |
|
|
Methylamines |
1192 |
|
|
Other Alkylamines |
1194 |
|
|
Production |
1195 |
|
|
Uses |
1195 |
|
|
Ethanolamines and Secondary Products |
1195 |
|
|
Ethanolamine Process |
1196 |
|
|
Secondary Products of Ethanolamine |
1197 |
|
|
Ethylenediamine Production |
1198 |
|
|
Ethylenediamine Uses |
1199 |
|
|
Hexamethylenetetramine (Hexamine) |
1199 |
|
|
Hexamine Processes |
1199 |
|
|
Hydrazine |
1199 |
|
|
Processes |
1200 |
|
|
Hydrogen Cyanide |
1203 |
|
|
Safety |
1203 |
|
|
Manufacture |
1205 |
|
|
Production |
1209 |
|
|
Uses |
1209 |
|
|
Aniline |
1210 |
|
|
Processes |
1210 |
|
|
Other Compounds |
1212 |
|
|
References |
1214 |
|
|
Phosphorus and Phosphates |
1219 |
|
|
Introduction |
1219 |
|
|
Phosphate Rock |
1220 |
|
|
Minerals |
1221 |
|
|
Francolite |
1222 |
|
|
Resources and Ores |
1222 |
|
|
Mining |
1223 |
|
|
Beneficiation |
1225 |
|
|
Production and Value |
1228 |
|
|
Chemical Processing of Phosphate Rock |
1230 |
|
|
Thermal Process for Phosphorus and Phosphoric Acid |
1230 |
|
|
Industrial Phosphates |
1231 |
|
|
Wet Process Phosphoric Acid |
1232 |
|
|
Dihydrate Process |
1233 |
|
|
Major Dihydrate Processes |
1235 |
|
|
Hemihydrate Processes for Phosphoric Acid |
1237 |
|
|
Unit Operations |
1239 |
|
|
Superphosphoric Acid |
1241 |
|
|
Wet Process Acid By-products |
1242 |
|
|
Phosphogypsum |
1242 |
|
|
Fluorine Recovery |
1243 |
|
|
Uranium Recovery from Wet Process Phosphoric Acid |
1243 |
|
|
Recovery of Rare Earth Elements (REE) from Wet Process Phosphoric Acid |
1244 |
|
|
Animal Feed Supplements |
1244 |
|
|
Purified Phosphoric Acid |
1244 |
|
|
Environmental Aspects |
1245 |
|
|
References |
1246 |
|
|
Sulfur and Sulfuric Acid |
1248 |
|
|
Sulfur |
1248 |
|
|
Transportation and Storage |
1249 |
|
|
Solidification and Melting |
1251 |
|
|
Development of the Sulfur Industry |
1252 |
|
|
Sulfur Production Processes |
1255 |
|
|
Recovered Sulfur |
1256 |
|
|
Production and Consumption of Sulfur |
1257 |
|
|
Sulfuric Acid |
1260 |
|
|
Uses of Sulfuric Acid |
1261 |
|
|
Development of the Sulfuric Acid Industry |
1262 |
|
|
Manufacture of Sulfuric Acid by the Contact Process |
1264 |
|
|
Sulfur Dioxide Production |
1264 |
|
|
Single Versus Double Contact Process |
1267 |
|
|
Oxidation of SO2 |
1268 |
|
|
Absorption of SO3 |
1268 |
|
|
Acid Cooling |
1268 |
|
|
Other Modifications to the Sulfuric Process [45] |
1269 |
|
|
Other Sources of Sulfuric Acid |
1270 |
|
|
Production and Consumption of Sulfuric Acid |
1270 |
|
|
References |
1272 |
|
|
Salt, Chlor-Alkali, and Related Heavy Chemicals |
1274 |
|
|
Sodium Chloride |
1274 |
|
|
Sodium Carbonate (Soda Ash) |
1278 |
|
|
Sodium Bicarbonate |
1281 |
|
|
Sodium Sulfate |
1282 |
|
|
Other Sulfur Compounds |
1284 |
|
|
Sodium Sulfides |
1284 |
|
|
Sodium Thiosulfate |
1285 |
|
|
Sodium Sulfite |
1285 |
|
|
Sodium Bisulfite |
1285 |
|
|
Sodium Hydrosulfite (Sodium Dithionite) |
1286 |
|
|
Sodium Silicates |
1286 |
|
|
Chlor-Alkali (Chlorine and Caustic Soda) |
1288 |
|
|
Hydrochloric Acid |
1299 |
|
|
Bromine and Sodium Bromide |
1301 |
|
|
Bleaches and Disinfectants |
1302 |
|
|
Sodium Chlorate |
1304 |
|
|
References |
1305 |
|
|
Industrial Gases |
1308 |
|
|
Overview |
1308 |
|
|
Nitrogen |
1313 |
|
|
Oxygen |
1314 |
|
|
Argon |
1315 |
|
|
Hydrogen |
1315 |
|
|
Helium |
1322 |
|
|
Carbon Dioxide |
1323 |
|
|
Liquefied Natural Gas |
1326 |
|
|
Acetylene |
1326 |
|
|
Nitrous Oxide |
1328 |
|
|
References |
1328 |
|
|
Section 4: Polymer Chemistry |
1330 |
|
|
Manufactured Textile Fibers |
1331 |
|
|
Textile Background |
1332 |
|
|
History |
1333 |
|
|
Fiber Consumption |
1335 |
|
|
Rayon |
1339 |
|
|
Chemical Manufacture |
1339 |
|
|
Wet Spinning |
1342 |
|
|
Cuprammonium, Nitrocellulose, and Cellulose Acetate Processes for Rayon |
1345 |
|
|
Cuprammonium Cellulose |
1345 |
|
|
Nitrocellulose and Cellulose Acetate |
1345 |
|
|
Textile Operations |
1345 |
|
|
Spun Yarn |
1346 |
|
|
Modified Viscose Rayon Fibers |
1347 |
|
|
High-Wet-Modulus Rayon |
1347 |
|
|
High Absorbency Rayons |
1348 |
|
|
Other New Developments |
1349 |
|
|
Environmentally Friendly High Wet Strength Rayon: Lyocell |
1349 |
|
|
Cellulose Acetate |
1349 |
|
|
Historical |
1349 |
|
|
Manufacture of Cellulose Secondary Acetate |
1350 |
|
|
Manufacture of Cellulose Triacetate |
1352 |
|
|
Acid Recovery |
1352 |
|
|
Blending of Flake |
1352 |
|
|
Spinning Cellulose Acetate |
1353 |
|
|
Solvent Recovery |
1355 |
|
|
Dope-Dying |
1355 |
|
|
Protein Fibers |
1355 |
|
|
Nylon |
1355 |
|
|
Historical |
1355 |
|
|
Manufacture |
1356 |
|
|
Nylon 66 |
1356 |
|
|
Nylon 6 |
1357 |
|
|
Melt Spinning |
1358 |
|
|
Drawing |
1358 |
|
|
Other Nylons, Modifications, and New Developments |
1360 |
|
|
Polyesters |
1361 |
|
|
Historical |
1361 |
|
|
Manufacture |
1361 |
|
|
Drawing |
1363 |
|
|
Heat Setting |
1363 |
|
|
Textured Yarns |
1364 |
|
|
Staple Process |
1366 |
|
|
Continuous Filament Yarn Process Variants |
1366 |
|
|
Modifications and New Developments |
1367 |
|
|
Acrylics |
1368 |
|
|
Polymer Manufacture |
1368 |
|
|
Spinning |
1369 |
|
|
Bicomponent or Conjugate Spun Fibers |
1371 |
|
|
Vinyl and Modacrylic Fibers |
1372 |
|
|
Vinyls |
1372 |
|
|
Modacrylics |
1373 |
|
|
Elastomeric Fibers |
1374 |
|
|
Polyolefin Fibers |
1375 |
|
|
Polypropylene |
1375 |
|
|
Synthesis |
1377 |
|
|
Production |
1378 |
|
|
High Molecular Weight Polyethylene |
1380 |
|
|
Routes to High Performance |
1380 |
|
|
Gel Spinning |
1381 |
|
|
Production |
1381 |
|
|
Aramids |
1382 |
|
|
Introduction |
1382 |
|
|
Manufacture |
1382 |
|
|
High Temperature Resistant Fibers |
1385 |
|
|
Meta-Aramid |
1385 |
|
|
PBI |
1385 |
|
|
Polytetrafluoroethylene |
1386 |
|
|
Historical |
1386 |
|
|
Polymer Synthesis |
1386 |
|
|
Fiber Manufacture |
1387 |
|
|
Properties |
1387 |
|
|
Expanded PTFE (ePTFE) |
1388 |
|
|
Glass and Carbon Fibers |
1388 |
|
|
Glass |
1388 |
|
|
Carbon and Graphite Fibers |
1390 |
|
|
Sulfar |
1391 |
|
|
Historical |
1391 |
|
|
Manufacture |
1391 |
|
|
Microdenier and Nano Fibers |
1392 |
|
|
Nanofibers |
1393 |
|
|
Fiber Variants |
1394 |
|
|
Introduction |
1394 |
|
|
Physical Variants |
1394 |
|
|
Chemical Variants |
1396 |
|
|
Polymers, Fibers, and Textiles in Medicine |
1398 |
|
|
Introduction |
1398 |
|
|
Examples of Medical Products and Fibers Used to Produce Them |
1398 |
|
|
Special Fibers Developed Primarily for Use in Medicine |
1399 |
|
|
Assembly Structures Used in Implants |
1400 |
|
|
References |
1400 |
|
|
Suggested Reading |
1401 |
|
|
Synthetic Resins and Plastics |
1403 |
|
|
Introduction |
1403 |
|
|
Definition |
1403 |
|
|
History |
1403 |
|
|
Advantages of Plastics Over Conventional Materials |
1404 |
|
|
Markets for Plastics |
1404 |
|
|
Major Classes of Plastic Materials |
1405 |
|
|
Part I: Polymer Chemistry |
1405 |
|
|
Molecular Weight |
1405 |
|
|
Chain Structure |
1406 |
|
|
Chemical Structure |
1407 |
|
|
Morphology |
1407 |
|
|
Transition Temperatures |
1409 |
|
|
Glass Transition Temperature (Tg) |
1409 |
|
|
Crystallization and Melting Points (Tm) |
1410 |
|
|
Polymerization |
1411 |
|
|
Step Reaction Polymerization |
1411 |
|
|
Chain Reaction Polymerization |
1411 |
|
|
Coordination Polymerization |
1414 |
|
|
Polymerization Methods |
1414 |
|
|
Bulk Polymerization |
1415 |
|
|
Solution Polymerization |
1415 |
|
|
Suspension Polymerization |
1416 |
|
|
Emulsion Polymerization |
1416 |
|
|
Copolymerization |
1417 |
|
|
Random Copolymerization |
1417 |
|
|
Block and Graft Copolymers |
1418 |
|
|
Mechanical Properties |
1419 |
|
|
Viscoelasticity |
1419 |
|
|
Failure Behavior |
1420 |
|
|
Part II: Commercial Plastic Materials |
1422 |
|
|
Classes of Families of Commercial Plastics |
1422 |
|
|
Commodity Thermoplastics |
1422 |
|
|
Engineering and Specialty Thermoplastics |
1428 |
|
|
Biopolymers |
1434 |
|
|
Thermoplastic Elastomers |
1436 |
|
|
Thermoset Plastics |
1437 |
|
|
General Considerations |
1440 |
|
|
Structure-Property Relationships |
1440 |
|
|
Additives |
1441 |
|
|
Critical Properties: Challenges to the Plastics Industry |
1443 |
|
|
Fire Performance |
1444 |
|
|
Health and Environment |
1444 |
|
|
Recycling |
1444 |
|
|
Part III: Plastic Processing |
1445 |
|
|
Rheology |
1445 |
|
|
Fundamental Concepts |
1445 |
|
|
Instrumental Measurement of Flow Properties |
1446 |
|
|
Practical Aspects of Polymer Rheology |
1446 |
|
|
Drying |
1447 |
|
|
Extrusion |
1447 |
|
|
Basic Functions |
1447 |
|
|
Major Processes and Products |
1449 |
|
|
Injection Molding |
1450 |
|
|
Introduction |
1450 |
|
|
Injection Molding Cycle |
1450 |
|
|
Variations and Details |
1451 |
|
|
Reaction Injection Molding |
1452 |
|
|
Overview |
1452 |
|
|
Ingredients |
1452 |
|
|
Equipment and Process |
1453 |
|
|
Structural Foam |
1453 |
|
|
Definition |
1453 |
|
|
General Description |
1454 |
|
|
Degree of Expansion |
1454 |
|
|
Benefits |
1454 |
|
|
Problems in Structural Foaming |
1454 |
|
|
Low-Density Foams |
1454 |
|
|
Polyurethane |
1455 |
|
|
Expanded Polystyrene |
1455 |
|
|
Polyvinyl Chloride |
1456 |
|
|
Polyethylene |
1456 |
|
|
Blow Molding |
1456 |
|
|
Thermoforming |
1457 |
|
|
Rotational Molding (``Rotomolding´´) |
1458 |
|
|
Powder Coating |
1458 |
|
|
Fluid Bed Coating |
1459 |
|
|
Electrostatic Fluid Bed |
1459 |
|
|
Electrostatic Spray |
1459 |
|
|
Calendering |
1460 |
|
|
Vinyl Plastisol Processing |
1461 |
|
|
Liquid Casting Processes |
1462 |
|
|
Compression Molding and Transfer Molding |
1463 |
|
|
Reinforced Plastic Processing |
1464 |
|
|
Matched Die Molding Processes |
1464 |
|
|
Open Molding |
1465 |
|
|
Special Processes |
1465 |
|
|
References |
1466 |
|
|
Further Reading |
1468 |
|
|
Rubber |
1469 |
|
|
Introduction |
1469 |
|
|
Rubber Concepts |
1470 |
|
|
Polymer Structure |
1471 |
|
|
Macrostructure |
1471 |
|
|
Molecular Weight |
1471 |
|
|
Molecular Weight Distribution |
1471 |
|
|
Branching |
1471 |
|
|
Microstructure |
1472 |
|
|
Network Structure |
1472 |
|
|
Rubber Properties |
1473 |
|
|
Elasticity: The Retractive Force |
1473 |
|
|
Glass Transition Temperature |
1474 |
|
|
Crystallinity |
1474 |
|
|
Rubber Use |
1475 |
|
|
Compounding |
1475 |
|
|
Curatives |
1475 |
|
|
Reinforcing Agents |
1475 |
|
|
Fillers |
1475 |
|
|
Plasticizers |
1475 |
|
|
Antidegradants |
1475 |
|
|
Processing |
1476 |
|
|
Natural Rubber |
1476 |
|
|
Uses |
1477 |
|
|
Polyisoprene |
1478 |
|
|
Monomer Production |
1478 |
|
|
Polymer Production Process |
1479 |
|
|
Use |
1479 |
|
|
Styrene-Butadiene Rubber |
1479 |
|
|
Monomer Production |
1479 |
|
|
Polymer Production Process |
1480 |
|
|
Emulsion Process |
1480 |
|
|
Solution Process |
1482 |
|
|
Functional Solution SBR |
1483 |
|
|
Polybutadiene (BR) |
1484 |
|
|
Monomer Production |
1484 |
|
|
Polymer Production Process |
1484 |
|
|
Uses |
1484 |
|
|
Ethylene-Propylene Rubber |
1486 |
|
|
Monomer Production |
1486 |
|
|
Polymer Production |
1486 |
|
|
Use |
1486 |
|
|
Butyl Rubber |
1487 |
|
|
Monomer Production |
1487 |
|
|
Production Process |
1487 |
|
|
Properties and Use |
1487 |
|
|
Nitrile Rubber |
1487 |
|
|
Monomer Production |
1488 |
|
|
Polymer Production |
1488 |
|
|
Properties and Use |
1488 |
|
|
Hydrogenated Nitrile Rubber |
1488 |
|
|
Uses |
1488 |
|
|
Chloroprene Rubber |
1488 |
|
|
Monomer Production |
1489 |
|
|
Production Process |
1489 |
|
|
Properties and Uses |
1489 |
|
|
Silicone Elastomers |
1489 |
|
|
Monomer Production |
1489 |
|
|
Polymer Production |
1490 |
|
|
Uses |
1490 |
|
|
Polyurethane Rubber |
1490 |
|
|
Raw Materials |
1491 |
|
|
Uses |
1491 |
|
|
Modified Polyethylene Rubbers |
1491 |
|
|
Chlorinated Polyethylene |
1491 |
|
|
Chlorosulfonated Polyethylene |
1492 |
|
|
Thermoplastic Elastomers |
1492 |
|
|
Block Copolymers |
1492 |
|
|
Uses |
1493 |
|
|
Ionomers |
1493 |
|
|
Uses |
1494 |
|
|
Metallocene Elastomers |
1494 |
|
|
Rubber-Plastic Alloys |
1494 |
|
|
Uses |
1495 |
|
|
Plasticized Polyvinyl Chloride |
1495 |
|
|
Monomer Production |
1495 |
|
|
Production Process |
1495 |
|
|
Properties and Use |
1495 |
|
|
Fluorocarbon Elastomers |
1495 |
|
|
Uses |
1496 |
|
|
References |
1496 |
|
|
Section 5: Biochemistry |
1498 |
|
|
Industrial Biotechnology: Discovery to Delivery |
1499 |
|
|
Introduction |
1499 |
|
|
Discovery of Organisms and Molecules |
1501 |
|
|
Microbial Diversity |
1501 |
|
|
Screening and Selection |
1502 |
|
|
Cell Engineering |
1503 |
|
|
Molecular Engineering |
1505 |
|
|
Development of a Production Process |
1505 |
|
|
Strain |
1505 |
|
|
Fermentation Process |
1506 |
|
|
Sterilization |
1507 |
|
|
Microbial Kinetics |
1508 |
|
|
Ideal Types of Fermentors |
1509 |
|
|
Oxygen Transfer Considerations |
1512 |
|
|
Scale-Up/Scale-Down and Control |
1513 |
|
|
Instrumentation, Analytics, and Control |
1514 |
|
|
Recovery of Fermentation Products |
1515 |
|
|
Separation of Proteins and Peptides |
1516 |
|
|
Fermentor Harvest and Primary Recovery |
1519 |
|
|
Formulation |
1523 |
|
|
Whole Cell Recovery |
1529 |
|
|
Separation of Small Molecules and Metabolites |
1529 |
|
|
Regulatory Considerations |
1530 |
|
|
Delivery of Products |
1531 |
|
|
Production Cost |
1533 |
|
|
Variable Cost |
1533 |
|
|
Fixed Cost |
1536 |
|
|
Correlation to Overall Fermentation Cost |
1537 |
|
|
Unifying Metrics |
1537 |
|
|
Organic Acids and Polymers |
1538 |
|
|
Alcohols |
1549 |
|
|
Hydrocarbons |
1553 |
|
|
Advanced Biofuels |
1555 |
|
|
Higher Alcohols |
1555 |
|
|
Biodiesel Production |
1556 |
|
|
Isoprenoid-Based Biofuels |
1556 |
|
|
Carbon Sources for Biofuel Production |
1557 |
|
|
Next-Generation Processes: Fuels from Carbon Dioxide |
1558 |
|
|
Amino Acids |
1558 |
|
|
Vitamins and Nutraceuticals |
1563 |
|
|
Antibiotics |
1567 |
|
|
Biopharmaceuticals |
1570 |
|
|
Enzymes |
1571 |
|
|
Future: Biorefineries |
1571 |
|
|
References |
1572 |
|
|
Industrial Enzymes and Biocatalysis |
1575 |
|
|
Introduction |
1575 |
|
|
Section I: Industrial Enzymes: General Properties |
1577 |
|
|
History of Enzyme Use |
1577 |
|
|
Enzyme Structure and Properties |
1578 |
|
|
Enzyme Classification |
1581 |
|
|
Enzyme Catalysis and Kinetics |
1582 |
|
|
Enzyme Kinetics |
1583 |
|
|
Enzyme Inhibition |
1585 |
|
|
Enzyme Discovery and Engineering |
1586 |
|
|
Enzyme Discovery |
1586 |
|
|
Enzyme Engineering |
1588 |
|
|
Section II: Industrial Enzymes-Properties and Applications |
1590 |
|
|
Proteases |
1593 |
|
|
Protease Applications |
1594 |
|
|
Protease Production |
1595 |
|
|
Amylases |
1596 |
|
|
Amylase Production |
1597 |
|
|
Amylases in Wet and Dry Milling Processes |
1597 |
|
|
Additional Amylase Applications |
1598 |
|
|
Glucose Isomerase |
1600 |
|
|
Cellulases |
1601 |
|
|
Hemicellulases |
1601 |
|
|
Lignocellulose Degradation with Cellulases and Hemicellulases |
1602 |
|
|
Lipases and Esterases |
1603 |
|
|
Phytase |
1604 |
|
|
Oxidoreductases |
1605 |
|
|
Emerging Industrial Enzymes |
1605 |
|
|
Section III: Industrial Biocatalysis |
1606 |
|
|
Biocatalytic Processes |
1608 |
|
|
Immobilized Enzymes |
1608 |
|
|
Kinetics of Immobilized Enzymes |
1609 |
|
|
Current Methods for Large-Scale Immobilization |
1610 |
|
|
Bioreactor Configurations |
1613 |
|
|
Whole-Cell Biocatalysis |
1615 |
|
|
Nonaqueous Biocatalysis |
1618 |
|
|
Novel Media for Biocatalysis |
1619 |
|
|
Products of Biocatalysis |
1621 |
|
|
Fine and Bulk Industrial Chemicals |
1621 |
|
|
Chiral Pharmaceutical Intermediates |
1628 |
|
|
Herbicides |
1632 |
|
|
Carbohydrates |
1633 |
|
|
Future Trends in Biocatalysis |
1636 |
|
|
Products |
1636 |
|
|
Summary and Conclusion |
1637 |
|
|
References |
1637 |
|
|
Industrial Production of Therapeutic Proteins: Cell Lines, Cell Culture, and Purification |
1643 |
|
|
Introduction |
1643 |
|
|
Cells Used for Industrial Production |
1645 |
|
|
Host Cell Lines |
1645 |
|
|
Expression Systems |
1647 |
|
|
Identifying High-Expressing Clonal Cells |
1648 |
|
|
Cell Banking |
1649 |
|
|
Cell Stability |
1650 |
|
|
Media |
1650 |
|
|
Commercial Serum-Free Media |
1651 |
|
|
Approaches for Serum-Free Medium Development |
1652 |
|
|
Chemically Defined Media Development |
1653 |
|
|
Bioreactor Systems |
1654 |
|
|
Stirred Tank Systems |
1654 |
|
|
Disposable Bioreactors |
1655 |
|
|
Modes of Bioreactor Operation |
1656 |
|
|
Cell Culture Process and Control |
1657 |
|
|
Process Parameters |
1657 |
|
|
Mitigating Effects of Physical and Chemical Stress |
1657 |
|
|
Fed-Batch Process Control and Optimization |
1659 |
|
|
Perfusion Process Control and Optimization |
1659 |
|
|
Scale-Up of Mammalian Cell Bioreactors |
1660 |
|
|
Purification Process |
1661 |
|
|
Platform Purification Processes |
1661 |
|
|
Cell Culture Harvest and Clarification |
1663 |
|
|
Capture Chromatography |
1665 |
|
|
Removal of Impurities |
1665 |
|
|
Virus Filtration |
1667 |
|
|
Product Formulation by Ultrafiltration, Diafiltration, and Sterile filtration |
1667 |
|
|
Strategies for Scaling Up Purification Process |
1668 |
|
|
References |
1669 |
|
|
Section 6: Emerging Fields of Industrial Chemistry |
1674 |
|
|
Nanoparticles: From Fundamentals to Applications |
1675 |
|
|
Introduction |
1675 |
|
|
What Is Nano? |
1676 |
|
|
History |
1677 |
|
|
A New Realm of Matter |
1678 |
|
|
Synthesis |
1679 |
|
|
Solvated Metal Atom Dispersion (SMAD) Method for the Preparation of Nanoparticles |
1679 |
|
|
Gold (Au) Nanoparticles |
1681 |
|
|
Silver (Ag) Nanoparticles |
1683 |
|
|
Semiconductor Nanoparticles |
1685 |
|
|
Metal Oxide Nanoparticles |
1686 |
|
|
Modified Aerogel Procedure |
1687 |
|
|
Mixed Metal Oxide Nanoparticles |
1690 |
|
|
Selected Applications of Nanoparticles |
1691 |
|
|
Catalysis: Dechlorination and Dehydrochlorination |
1691 |
|
|
Destructive Adsorption of Chemical Warfare (CW) Agents |
1692 |
|
|
Photocatalytic Degradation of Organics |
1692 |
|
|
Commercial Products |
1693 |
|
|
Conclusions |
1693 |
|
|
References |
1694 |
|
|
Electrochemical Energy Storage: Current and Emerging Technologies |
1696 |
|
|
Introduction |
1697 |
|
|
Fundamental Science of Electrochemical Storage |
1698 |
|
|
Charging Conditions and Termination |
1702 |
|
|
Theoretical Capacity |
1702 |
|
|
Theoretical and Practical Cell Voltages |
1704 |
|
|
Primary Batteries |
1704 |
|
|
Zinc Air (Zn-Air) Battery |
1705 |
|
|
Lithium Air (Li-Air) Battery |
1706 |
|
|
Lithium Thionyl Chloride (Li/SOCl2) Battery |
1706 |
|
|
Secondary Batteries |
1707 |
|
|
Recombination Batteries |
1707 |
|
|
Lead Acid (Pb-Acid) Battery |
1710 |
|
|
Nickel-Cadmium (Ni-Cd) Battery |
1711 |
|
|
Nickel Metal Hydride (NiMH) Battery |
1712 |
|
|
Lithium Secondary Batteries |
1712 |
|
|
Lithium Ion Battery (Li-Ion) |
1713 |
|
|
Lithium Iron Phosphate (LiFePO4) |
1714 |
|
|
Lithium-Metal-Polymer (Li-Polymer) |
1715 |
|
|
High Temperature Batteries |
1716 |
|
|
Redox-Flow Batteries |
1717 |
|
|
Supercapacitors |
1719 |
|
|
Conclusions and Emerging Technologies |
1721 |
|
|
References |
1723 |
|
|
Electrochemical Energy Production Using Fuel Cell Technologies |
1729 |
|
|
Introduction to Fuel Cells |
1730 |
|
|
H2-Fueled Polymer Electrolyte Membrane Fuel Cells (PEMFCs) |
1731 |
|
|
Introduction |
1731 |
|
|
Polymer Electrolyte Membrane Separator |
1733 |
|
|
Nafion |
1733 |
|
|
Alternative Polymer Electrolytes |
1736 |
|
|
Catalysts Used in PEMFC Anodes and Cathodes |
1736 |
|
|
Catalyst Supports for PEMFCs |
1737 |
|
|
Carbon Support Materials |
1737 |
|
|
Other Catalyst Supports |
1739 |
|
|
Catalyst Layers (CLs) |
1740 |
|
|
Gas Diffusion Layer (GDL) |
1741 |
|
|
Microporous Layer (MPL) |
1741 |
|
|
Bipolar Plates |
1741 |
|
|
Other Cell Components |
1741 |
|
|
PEMFC Full System |
1741 |
|
|
Proton Exchange Membrane-Based Direct Alcohol Fuel Cells (PEM-DAFCs) |
1742 |
|
|
Components and Reactions in Direct Alcohol Fuel Cells |
1743 |
|
|
Effect of DAFC Operating Conditions on Performance |
1745 |
|
|
Methanol and Ethanol Oxidation Mechanism |
1747 |
|
|
Anode Catalysts Used in DAFCs |
1749 |
|
|
Pt-Ru-Based Catalysts |
1749 |
|
|
Pt-Sn-Based Catalysts |
1749 |
|
|
Other Pt-Based Catalysts for Both Methanol and Ethanol Oxidation Reactions |
1750 |
|
|
Pt-Based Core-Shell Methanol and Ethanol Oxidation Reactions |
1750 |
|
|
Direct Formic Acid Fuel Cells (DFAFCs) |
1751 |
|
|
Solid Oxide Fuel Cells (SOFCs) |
1752 |
|
|
SOFC Cell Designs |
1753 |
|
|
Typical SOFC Cell Materials |
1755 |
|
|
SOFC Electrolytes |
1755 |
|
|
SOFC Anode Materials |
1755 |
|
|
SOFC Cathode Materials |
1757 |
|
|
Interconnects |
1757 |
|
|
SOFC Material Synthesis Methods |
1758 |
|
|
Molten Carbonate Fuel Cells |
1759 |
|
|
Ionic Melt Electrolytes |
1761 |
|
|
Anode Catalyst Materials |
1762 |
|
|
Cathode Catalyst Materials |
1763 |
|
|
Manufacturing of MCFCs |
1763 |
|
|
Direct Carbon (Molten Liquid) Fuel Cells (DCFCs) |
1764 |
|
|
Summary |
1765 |
|
|
References |
1766 |
|
|
CO2 Utilization |
1780 |
|
|
Introduction |
1780 |
|
|
Direct Utilization of Carbon Dioxide |
1781 |
|
|
Supercritical CO2 |
1781 |
|
|
Microalgae |
1782 |
|
|
Conversion of Carbon Dioxide to Chemicals |
1788 |
|
|
Conversion of Carbon Dioxide to Energy Products |
1789 |
|
|
Methanol |
1789 |
|
|
Dimethyl Carbonate |
1791 |
|
|
Dimethyl Ester |
1792 |
|
|
Hydrogen Source |
1793 |
|
|
Carbon Integration |
1795 |
|
|
Conclusion |
1795 |
|
|
References |
1797 |
|
|
Section 7: Industrial Processing and Engineering |
1802 |
|
|
Safety Considerations in the Chemical Process Industries |
1803 |
|
|
Introduction |
1805 |
|
|
Why Process Safety Is Important |
1805 |
|
|
Occupational Safety Versus Process Safety |
1805 |
|
|
Process Safety Technology Issues |
1805 |
|
|
Process Safety Management Issues |
1806 |
|
|
Barrier Analysis and Layers of Protection [2] |
1806 |
|
|
Anatomy of an Incident [3] |
1808 |
|
|
The Anatomy of an Incident Model |
1808 |
|
|
Loss of Containment [2] |
1808 |
|
|
Containment and Control [2] |
1809 |
|
|
Initiating Cause or Event [2] |
1809 |
|
|
Prevention of Loss of Containment Events [2] |
1810 |
|
|
Safety Instrumented Systems [2, 4] |
1810 |
|
|
Redundant Instrumentation and Control Systems [5] |
1810 |
|
|
Number of Inputs Consequence |
1811 |
|
|
Pressure Relief Systems |
1812 |
|
|
Blow Down Systems [2] |
1812 |
|
|
Mitigation of Loss of Containment Events [2] |
1813 |
|
|
Design for Emergency Isolation of Piping Systems [2] |
1813 |
|
|
Gas Detection [2] |
1814 |
|
|
Flame/Detonation Arrestors [2] |
1814 |
|
|
Explosion Venting, Mechanical Isolation, and Explosion Suppression [12] |
1814 |
|
|
Fire Protection [2] |
1814 |
|
|
Emergency Response [2] |
1815 |
|
|
Management Systems (Risk Based Process Safety) [2, 13] |
1815 |
|
|
Commit to Process Safety |
1816 |
|
|
Process Safety Culture |
1817 |
|
|
Human Factors [2] |
1817 |
|
|
Compliance with Standards |
1817 |
|
|
Inherently Safer Concepts [2, 14] |
1817 |
|
|
Process Design [2] |
1818 |
|
|
Inerting |
1821 |
|
|
Electrical Area Classification (EAC) [2] |
1823 |
|
|
Static Electricity, Grounding, and Bonding |
1823 |
|
|
Introduction |
1823 |
|
|
Hazard Determinants |
1824 |
|
|
Review of Design Alternatives |
1828 |
|
|
Process Safety Competency |
1828 |
|
|
Workforce Involvement |
1828 |
|
|
Stakeholder Outreach |
1828 |
|
|
Understand Hazards and Risk |
1829 |
|
|
Process Safety Knowledge |
1829 |
|
|
Combustion Hazards |
1829 |
|
|
Introduction |
1829 |
|
|
Fire [25] |
1829 |
|
|
Flammability |
1831 |
|
|
Mists and Foams |
1834 |
|
|
Ignition |
1835 |
|
|
Explosions |
1839 |
|
|
Development of Pressure |
1839 |
|
|
Deflagration |
1840 |
|
|
Detonations |
1841 |
|
|
Explosion Violence |
1842 |
|
|
Losses from Dust Explosions |
1843 |
|
|
Boiling Liquid Expanding Vapor Explosions (BLEVES) |
1845 |
|
|
Damage Estimates [16] |
1846 |
|
|
Explosion Consequences |
1846 |
|
|
Radiation Consequences |
1846 |
|
|
Unconfined Vapor Cloud Explosions (UVCE) |
1848 |
|
|
Physical Explosions |
1848 |
|
|
Mechanical Heat |
1851 |
|
|
Vacuum [32] |
1851 |
|
|
Protective Measures for Equipment |
1852 |
|
|
Reactivity Hazards [2] |
1852 |
|
|
Toxicity Hazards [2] |
1854 |
|
|
Corrosivity Hazard [2] |
1855 |
|
|
Hazard Identification and Risk Analysis |
1856 |
|
|
Hazard Identification |
1857 |
|
|
Some Tools for Evaluating Risks and Hazards |
1858 |
|
|
Consequences and Impacts |
1858 |
|
|
Probability |
1859 |
|
|
Risk Analysis |
1859 |
|
|
Risk Understanding |
1859 |
|
|
Quantitative Risk Analysis (QRA) |
1860 |
|
|
Safety Risk Criteria [44] |
1860 |
|
|
Security Vulnerabilities of Fixed Chemical Sites [48] |
1862 |
|
|
Manage Risk |
1862 |
|
|
Operating Procedures |
1863 |
|
|
Safe Work Practices |
1863 |
|
|
Asset Integrity and Reliability |
1863 |
|
|
Contractor (Safety) Management |
1864 |
|
|
Training and Performance Assurance |
1864 |
|
|
Management of Change (MOC) |
1864 |
|
|
Operational Readiness |
1864 |
|
|
Conduct of Operations |
1865 |
|
|
Emergency Management |
1865 |
|
|
Learn from Experience |
1865 |
|
|
Incident Investigation |
1865 |
|
|
Measurement and Metrics |
1866 |
|
|
Auditing |
1866 |
|
|
Management Review and Continuous Improvement |
1866 |
|
|
Process Safety in Bioprocess Manufacturing Facilities [49] |
1867 |
|
|
Regulations |
1868 |
|
|
Process Safety Management |
1868 |
|
|
Risk Management Plans (RMPs) |
1874 |
|
|
Toxics Release Inventory |
1875 |
|
|
Hazwoper |
1875 |
|
|
More Information |
1875 |
|
|
The Principal Reason for Most Chemical Process Accidents |
1876 |
|
|
Levels of Causes |
1876 |
|
|
Case Histories |
1876 |
|
|
Flixborough, England 1974 [19] |
1876 |
|
|
Bhopal, 1985 (CandEN Feb. 11, 1985 |
1877 |
|
|
Phillips Explosion, 1989 [39] |
1879 |
|
|
Summary |
1882 |
|
|
References |
1882 |
|
|
Additional Reading References |
1884 |
|
|
Internet References and WEB Pages |
1884 |
|
|
Applied Statistical Methods and the Chemical Industry |
1886 |
|
|
Introduction |
1886 |
|
|
Simple Tools of Descriptive Statistics |
1887 |
|
|
Tools of Routine Industrial Process Monitoring and Capability Assessment |
1893 |
|
|
Statistical Methods and Industrial Experimentation |
1899 |
|
|
Identifying Major Contributors to Process Variation |
1900 |
|
|
Discovering and Exploiting Patterns of Factor Influence on Responses |
1903 |
|
|
Special Statistical Tools for Chemical Applications |
1908 |
|
|
Mixture Experiments |
1908 |
|
|
Mechanistic Model Building |
1913 |
|
|
Modern Business Process Improvement and the Discipline of Statistics |
1914 |
|
|
Conclusion |
1915 |
|
|
References |
1915 |
|
|
Green Engineering: Integration of Green Chemistry, Pollution Prevention, Risk-Based Considerations, and Life Cycle Analysis |
1917 |
|
|
Overview and Scope |
1918 |
|
|
What Is Green Chemistry? |
1918 |
|
|
What Is Green Engineering? |
1918 |
|
|
Role of Risk Assessment |
1919 |
|
|
What Is Life Cycle Assessment and Its Role? |
1920 |
|
|
Chapter Objective |
1920 |
|
|
Chapter Layout |
1920 |
|
|
Green Chemistry Principles and Pathway to Green Engineering |
1921 |
|
|
Introduction |
1921 |
|
|
Twelve Principles of Green Chemistry |
1922 |
|
|
Principles of Green Engineering |
1924 |
|
|
Examples of Green Integration of Chemistry and Engineering |
1925 |
|
|
Summary |
1928 |
|
|
Pollution Prevention Heuristics for Chemical Processes |
1928 |
|
|
Introduction |
1928 |
|
|
Hierarchical Rules for Waste Minimization |
1928 |
|
|
Batch or Continuous? |
1930 |
|
|
Input-Output Structure |
1930 |
|
|
Recycle Structure of the Flow Sheet |
1931 |
|
|
Reaction Systems |
1931 |
|
|
Separation Systems |
1932 |
|
|
Post-processing and Product Section |
1933 |
|
|
Energy Systems |
1933 |
|
|
Auxiliary Equipments |
1934 |
|
|
Heuristics for Green Reactor Design |
1934 |
|
|
Minor Modifications |
1934 |
|
|
Retrofitting |
1935 |
|
|
More Greener Processes |
1935 |
|
|
The P2 Rules for Separations Devices |
1935 |
|
|
Distillation Columns |
1936 |
|
|
Gas-Liquid Separation |
1936 |
|
|
Gas-Solid Separations |
1936 |
|
|
Liquid-Liquid Separations |
1936 |
|
|
Liquid-Solid Separations |
1936 |
|
|
Illustrative Examples |
1937 |
|
|
Summary and the Path Forward |
1940 |
|
|
Understanding and Prediction of the Environmental Fate of Chemicals |
1941 |
|
|
Introduction |
1941 |
|
|
Translocation of Chemicals in the Environment |
1942 |
|
|
Modeling the Environment |
1942 |
|
|
Translocation Processes in Air |
1944 |
|
|
Translocation Processes in Water |
1946 |
|
|
Translocation Processes in Soil |
1947 |
|
|
Translocation Processes Involving Biota |
1948 |
|
|
Transformation of Chemicals in the Environment |
1948 |
|
|
Biotic Transformation Processes |
1948 |
|
|
Biodegradation |
1948 |
|
|
Phytodegradation |
1950 |
|
|
Abiotic Transformation Processes |
1950 |
|
|
Hydrolysis |
1950 |
|
|
Photolysis |
1951 |
|
|
Oxidation/Reduction Reactions |
1953 |
|
|
The Connection Between Chemical Properties and Environmental Fate |
1953 |
|
|
Traditional Chemical Properties |
1953 |
|
|
Specialized Chemical Properties |
1954 |
|
|
Sources of Chemical Property and Fate Data |
1955 |
|
|
Handbooks |
1955 |
|
|
Software and Online Sources of Chemical Properties |
1955 |
|
|
Estimation Methods |
1955 |
|
|
Heuristics for Predicting Environmental Fate |
1955 |
|
|
Environmental Performance Assessment for Chemical Process Design |
1955 |
|
|
Scope |
1955 |
|
|
Overview of Environmental Impact Assessment: The Three Tier Approach |
1956 |
|
|
Early Process Design Evaluations: ``Tier I´´ Assessment |
1959 |
|
|
Solvent Selection |
1959 |
|
|
Reaction Pathway Selection |
1959 |
|
|
Evaluations During Process Synthesis: ``Tier II´´ Assessment |
1961 |
|
|
Detailed Evaluation of Process Flowsheets: ``Tier III´´ Assessment |
1961 |
|
|
Hybrid Screening Evaluations: Combining ``Tier I´´-``Tier III´´-Life Cycle Assessment |
1965 |
|
|
Conclusions |
1969 |
|
|
Life Cycle Assessment |
1970 |
|
|
Introduction |
1970 |
|
|
Historical Background and ISO Standards |
1970 |
|
|
Steps or Phases Involved in LCA |
1970 |
|
|
Goal and Scope of LCA |
1972 |
|
|
Methods for Life Cycle Inventory (LCI) |
1973 |
|
|
Economy Scale Method of LCI |
1973 |
|
|
Life Cycle Scale of LCI |
1974 |
|
|
Equipment Scale Approach |
1974 |
|
|
The Hybrid Approach |
1974 |
|
|
Limited LCI Approach and Other Methods |
1974 |
|
|
Other Methods |
1974 |
|
|
Use of Exergy Concept |
1974 |
|
|
Impact Assessment and Analysis |
1975 |
|
|
Classification |
1975 |
|
|
Characterization |
1975 |
|
|
Valuation |
1975 |
|
|
LCA in Practice |
1976 |
|
|
Fuels for Electricity Production |
1976 |
|
|
Hydrogen Production |
1977 |
|
|
Transportation Fuels |
1977 |
|
|
Automobile Fuel Options |
1977 |
|
|
Catalytic Converter and Auxiliary Power Units |
1978 |
|
|
Electrochemical Processes |
1978 |
|
|
Pharmaceuticals |
1978 |
|
|
Desalination and Water Usage |
1979 |
|
|
Paint Industry |
1979 |
|
|
Pulp and Paper Industry |
1980 |
|
|
Plastic Recycle |
1980 |
|
|
Waste Management |
1980 |
|
|
Consumer Products |
1981 |
|
|
Food Industry and Food Packaging |
1981 |
|
|
Life Cycle Sustainability Assessment (LCSA) |
1982 |
|
|
AIChE Sustainability Index |
1983 |
|
|
Software and Databases |
1983 |
|
|
Conclusions |
1984 |
|
|
References |
1985 |
|
|
Industrial Catalysis: A Practical Guide |
1991 |
|
|
The Importance of Catalysis |
1992 |
|
|
How Does a Catalyst Work? |
1993 |
|
|
What Are the Catalytic Metals and Metal Oxides? |
1994 |
|
|
The Structure of Heterogeneous Catalysts |
1994 |
|
|
Rate-Limiting Steps for a Supported Catalyst |
1995 |
|
|
Selectivity |
1998 |
|
|
Catalyst Preparation |
1999 |
|
|
A Heterogeneous Catalytic Reaction: An Example |
2001 |
|
|
Active Catalytic Sites |
2001 |
|
|
Reactor Types |
2002 |
|
|
Kinetics |
2002 |
|
|
Rate Models |
2005 |
|
|
Catalyst Deactivation |
2005 |
|
|
Homogeneous Catalytic Reactions |
2009 |
|
|
Commercial Applications |
2009 |
|
|
Petroleum Processing |
2009 |
|
|
Alternative Fuels |
2013 |
|
|
Catalysts for Controlling Automotive Emissions |
2014 |
|
|
Three-Way Catalytic Conversion |
2015 |
|
|
Modern Catalytic Converter Systems |
2017 |
|
|
Controlling Emissions from Diesel Engines |
2018 |
|
|
Diesel Oxidation Catalysts |
2019 |
|
|
Controlling NOx in Diesel Engines |
2020 |
|
|
Catalytic Hydrogenation of Vegetable Oils for Edible Food Products |
2021 |
|
|
Triglycerides |
2021 |
|
|
Fertilizers and Hydrogen Generation |
2023 |
|
|
Ammonia Synthesis |
2025 |
|
|
Nitric Acid Synthesis |
2026 |
|
|
Pure Hydrogen Generation with Pressure Swing Adsorption Purification |
2027 |
|
|
Fuel Cells |
2027 |
|
|
Production of Butyraldehyde: A Homogeneous Catalytic Reaction |
2028 |
|
|
Polyethylene and Polypropylene for the Production of Plastics |
2029 |
|
|
Catalyst Challenges |
2030 |
|
|
References |
2030 |
|
|
Dividing Wall Columns in the Chemical Industry |
2032 |
|
|
Introduction |
2032 |
|
|
Why Are Dividing Wall Columns of Interest? |
2032 |
|
|
Conventional Distillation Sequences |
2033 |
|
|
Basic Dividing Wall Column Configurations |
2035 |
|
|
Offset Dividing Walls |
2036 |
|
|
Energy Savings |
2037 |
|
|
Remixing Effects |
2037 |
|
|
Energy Efficiency and Configuration Selection |
2038 |
|
|
Simulation and Modeling of DWCs |
2040 |
|
|
Industrially Installed DWC Performance Characteristics |
2041 |
|
|
Retrofits |
2041 |
|
|
Intensified DWC Configurations |
2042 |
|
|
4+ Component DWCs |
2042 |
|
|
E-DWC |
2043 |
|
|
A-DWC |
2044 |
|
|
R-DWC |
2044 |
|
|
Industrial Dividing Wall Column Applications |
2046 |
|
|
Chemical industry DWC practitioners (Table 5) |
2047 |
|
|
BASF |
2047 |
|
|
British Petroleum (BP) |
2048 |
|
|
Sasol |
2049 |
|
|
ExxonMobil (Esso) |
2049 |
|
|
Kyowa Yuka Chemical Company |
2049 |
|
|
Valero |
2049 |
|
|
Bayer AG |
2049 |
|
|
LG Chemical |
2050 |
|
|
Lonza |
2050 |
|
|
Bharat Petroleum Corporation Limited (BPCL) |
2051 |
|
|
Chemical Industry DWC Technology Providers (Table 7) |
2051 |
|
|
Montz |
2051 |
|
|
Sulzer Chemtech |
2052 |
|
|
Sumitomo Heavy Industries (SHI) |
2052 |
|
|
Koch-Glitsch |
2054 |
|
|
UOP |
2054 |
|
|
Kellogg, Brown, and Root (KBR) |
2056 |
|
|
ThyssenKrupp/Krupp Uhde |
2056 |
|
|
Linde AG |
2057 |
|
|
GTC |
2057 |
|
|
Conclusion |
2059 |
|
|
References |
2059 |
|
|
Process Control in the Chemical Industry |
2063 |
|
|
Introduction |
2064 |
|
|
Process Understanding |
2065 |
|
|
Process Characterization |
2068 |
|
|
First-Order Plus Deadtime Process |
2069 |
|
|
Integrating Process |
2070 |
|
|
Process Linearity |
2071 |
|
|
Single-Loop Control |
2071 |
|
|
Manual Control |
2071 |
|
|
Feedback Control |
2073 |
|
|
Proportional-Only Control |
2075 |
|
|
Proportional-Integral (PI) Control |
2076 |
|
|
Proportional-Integral-Derivative (PID) Control |
2078 |
|
|
Controller Action |
2079 |
|
|
Back Calculation |
2080 |
|
|
PID Implementation |
2081 |
|
|
Mode |
2082 |
|
|
Tuning and Loop Performance |
2084 |
|
|
Manual Tuning |
2084 |
|
|
Automatically Establishing Tuning |
2086 |
|
|
Commissioning: Sticky Valves and Other Field Challenges |
2087 |
|
|
Multi-loop Control |
2089 |
|
|
Feedforward Control |
2089 |
|
|
Dynamic Compensation |
2090 |
|
|
Cascade Control |
2093 |
|
|
Benefits |
2094 |
|
|
Example: Superheater Temperature Control |
2094 |
|
|
Implementation |
2096 |
|
|
Override Control |
2097 |
|
|
Override Operation |
2098 |
|
|
Implementation |
2099 |
|
|
Control Using Two Manipulated Parameters |
2099 |
|
|
Split-Range Control |
2101 |
|
|
Powerhouse Example |
2101 |
|
|
Implementation |
2102 |
|
|
Ratio Control |
2104 |
|
|
Ratio Input Selection |
2104 |
|
|
Example: Blending |
2104 |
|
|
Implementation |
2105 |
|
|
Model Predictive Control |
2106 |
|
|
MPC Replacement of PID |
2107 |
|
|
Using MPC to Address Process Interactions |
2108 |
|
|
Layering MPC onto an Existing Strategy |
2108 |
|
|
Industrial Chemistry of Steel |
2110 |
|
|
Introduction |
2110 |
|
|
Construction |
2111 |
|
|
Transport |
2111 |
|
|
Energy |
2111 |
|
|
Packaging |
2111 |
|
|
Appliances and Industry |
2111 |
|
|
What Is Steel |
2112 |
|
|
Major Classes of Steel [3, 5] |
2112 |
|
|
Manufacturing of Steel [1-5] |
2112 |
|
|
Liquid Pig Iron Production in Blast Furnace |
2113 |
|
|
Solid Iron Production: DRI |
2118 |
|
|
The Electric Arc Furnace Process |
2119 |
|
|
Refining of Steel |
2119 |
|
|
Casting |
2120 |
|
|
Continuous Casting |
2120 |
|
|
Ingot Casting |
2120 |
|
|
Rolling |
2120 |
|
|
Recycling [6] |
2121 |
|
|
Thermochemistry [1, 2, 4] |
2122 |
|
|
Thermochemistry of Ironmaking in Blast Furnace |
2122 |
|
|
Thermochemistry of Direct-Reduced Iron (DRI) [7, 8] |
2125 |
|
|
Thermochemistry of Steelmaking |
2126 |
|
|
Thermochemistry of Steel Refining |
2126 |
|
|
Future of Steel |
2127 |
|
|
Production and Growth Patterns [7, 8] |
2127 |
|
|
Energy Consumption |
2127 |
|
|
Economics of Steel Production |
2127 |
|
|
Environmental |
2129 |
|
|
Safety |
2131 |
|
|
References |
2131 |
|
|
Managing an Emergency Preparedness Program |
2133 |
|
|
Introduction |
2133 |
|
|
Prevention, Prediction, and Preparation |
2133 |
|
|
Need for Emergency Preparedness Programs |
2134 |
|
|
Preventing and Predicting Emergencies: Getting Started |
2135 |
|
|
Hazard Identification and Mitigation |
2137 |
|
|
Process Safety Management Team |
2137 |
|
|
Identifying Hazards: PSR Teams |
2137 |
|
|
Review Methods |
2138 |
|
|
Recommendations and Reports |
2139 |
|
|
Mitigating Hazards: Release Detection and Mitigation |
2140 |
|
|
Preparing for Emergencies: Identifying and Evaluating Resources |
2142 |
|
|
Personnel |
2142 |
|
|
Plans |
2142 |
|
|
Alarm Systems |
2145 |
|
|
Facilities for Protection and Communication |
2146 |
|
|
Developing an ERP |
2147 |
|
|
Plan Design |
2148 |
|
|
EMO Structure |
2149 |
|
|
Training Personnel |
2151 |
|
|
Fire Brigade Training |
2152 |
|
|
EMO Training |
2152 |
|
|
Employee Training |
2153 |
|
|
Facility Drills |
2153 |
|
|
Involving the Community |
2154 |
|
|
Communications |
2154 |
|
|
Integrating Plans |
2156 |
|
|
Off-Site Warning |
2156 |
|
|
Local Emergency Plans |
2157 |
|
|
Local Emergency Planning Committees |
2157 |
|
|
Drills and Critiques |
2158 |
|
|
Laws, Regulations, and Support |
2158 |
|
|
Laws |
2158 |
|
|
Meeting the Requirements |
2159 |
|
|
Prevention and Preparation |
2159 |
|
|
Plans |
2162 |
|
|
Communications |
2162 |
|
|
Reports |
2162 |
|
|
Training, Drills, Audits, and Evaluations |
2162 |
|
|
Sources of Assistance |
2163 |
|
|
Select Bibliography |
2163 |
|
|
Standards |
2164 |
|
|
Suggested Reading |
2164 |
|
|
Regulations |
2164 |
|
|
Prevention and Planning |
2164 |
|
|
Laws, Regulations, and Standards |
2165 |
|
|
Laws and Regulations |
2165 |
|
|
Transportation |
2166 |
|
|
Environmental Chemical Determinations |
2167 |
|
|
Introduction |
2167 |
|
|
Significance of Environmental Chemical Determinations |
2167 |
|
|
Chemical Analysis Strategies |
2168 |
|
|
Samples and Sampling Strategies |
2168 |
|
|
Determination of Total Elements or Total Related Substances |
2169 |
|
|
Determination of Specific Substances |
2170 |
|
|
Target Analyte (TA) Strategy |
2171 |
|
|
The Broad Spectrum (BS) Strategy |
2171 |
|
|
Single-Analyte and Multi-analyte Methods |
2172 |
|
|
Remote Laboratory Analyses and Field Analyses |
2172 |
|
|
Discrete Samples and Continuous Monitoring |
2173 |
|
|
Analytical Quality Assurance and Control |
2174 |
|
|
Development and Documentation of Analytical Methods |
2174 |
|
|
Research Methods |
2174 |
|
|
Methods in Development |
2175 |
|
|
Methods Published by Standard-Setting Organizations |
2175 |
|
|
Methods Published or Referenced in Government Agency Regulations |
2175 |
|
|
Characteristics of Analytes, Samples, and Sampling Techniques |
2176 |
|
|
Volatile Analytes |
2176 |
|
|
Semivolatile Analytes |
2176 |
|
|
Nonvolatile analytes |
2178 |
|
|
Condensed-Phase Samples |
2178 |
|
|
Vapor-Phase Samples |
2180 |
|
|
Bulk Vapor-Phase Samples |
2180 |
|
|
Separated Analytes |
2181 |
|
|
Processing of Samples Before Determination of the Analytes |
2182 |
|
|
Chromatographic Analytical Methods |
2183 |
|
|
Chromatographic Separation Techniques |
2183 |
|
|
Gas Chromatography |
2183 |
|
|
High-Performance Liquid Chromatography |
2184 |
|
|
High-Performance Ion Exchange Chromatography |
2185 |
|
|
Other Chromatographic and Related Techniques |
2185 |
|
|
Chromatography Detectors |
2185 |
|
|
Nonchromatographic Analytical Methods |
2186 |
|
|
Elemental Analysis |
2187 |
|
|
Atomic Absorption |
2187 |
|
|
Atomic Emission |
2187 |
|
|
Mass Spectrometry |
2187 |
|
|
Organic and Inorganic Compounds and Ions |
2188 |
|
|
Glossary |
2188 |
|
|
References |
2190 |
|
|
Suggested Additional Reading |
2190 |
|
|
Index |
2191 |
|